Three Stage Inline High Shear Dispersing Emulsifier Pump, 50L Hopper
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $1,818.66 through $1,911.41
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
A three-stage inline high shear pump is not a single rotor-stator head with a longer name. We stack three shear stages in series, each with a tighter rotor-stator clearance than the one before it. Emulsification and dispersion happen in stages rather than one hard pass, so agglomerates open progressively and the product leaves the pump more uniform than it entered.
Mounted above the inlet is a 50L hopper. Gums, stabilizers, starch, thickeners and pigments go in here and get wetted out as the pump pulls liquid through — instead of being dumped into an open tank and stirred until the lumps give up. Batch inconsistency usually starts at that step, which is why powder addition moves inline.
Why three stages
Each pass through the stack gets the material narrower. That means coarser work early, finer work later, and a tighter droplet or particle distribution at the outlet. The practical gain is that you can often skip a separate high-speed agitator in the tank just to wet out and disperse.
Installed in the line
The pump mounts directly into piping or a circulation loop, usually close to the tank. No long shafts through vessel walls, no added floor space, fewer crevices to clean. Recirculation is the common arrangement: tank to pump and back until the target fineness is reached. Continuous once-through processing works too, when the flow rate is sized correctly.
Typical applications
- Food and beverage — sauces, dressings, mayonnaise, syrups, liquid flavor concentrates; dispersion of starches, gums and stabilizers
- Dairy and beverage — dairy blends and ingredient slurries
- Personal care — creams, lotions, shampoos, conditioners, liquid detergents; oil-in-water emulsions
- Pharmaceutical — liquid formulations and excipient dispersion where wetted materials and seals suit the process
- Chemical — coatings, adhesives, waterborne formulations and emulsions compatible with the selected metallurgy and elastomers
No single configuration handles all of these. Viscosity, solids loading, temperature and solvent exposure determine motor size, shaft seal and product-contact materials. If the pump is the wrong fit for a formula, we say so.
What to send with your inquiry
Batch size and required throughput, viscosity and density at process temperature, solids content, target particle size, whether the unit runs continuously or in a loop, motor power and your local voltage and phase, plus any CIP, SIP or hazardous-area requirement. With those numbers we can size the stages and specify seals and elastomers without guessing.
Common questions
Can it run in a loop? Yes. Most installations recirculate from the tank through the pump and back; a VFD option lets you trim tip speed as the batch thins out.
Seal maintenance? Shaft seals see the product, so they are a wear item. Choose the seal face and elastomer against your solvent and temperature, not against price.
Send us your batch size, material characteristics, required motor power and electrical spec, and we will recommend a configuration and quote it.
Ace Mixer\’s three-stage inline high shear dispersing emulsifier pump pairs staged rotor-stator shear with a 50L powder hopper for continuous or recirculation processing. It handles emulsification, powder wet-out and agglomerate breakdown in food, cosmetic, pharmaceutical and chemical production, with customizable motor, seals, connections and product-contact materials.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
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