4000L/H Jacketed Sanitary High Shear 3-Stage Emulsifying Pump for Viscous Media
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $1,531.86 through $1,619.02
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Sanitary high shear for viscous duty
We designed the Ace Mixer 4000 L/h emulsifying pump around a three-stage rotor-stator stack and a 7.5 kW drive. It installs in a pipe run or recirculation loop, so product passes through the shear head instead of sitting in a batch tank. The heating jacket helps maintain flow with high-viscosity products, but the pump still has to be matched to the product curve.
The three stages work in sequence: coarse shear, finer shear, then a final dispersing stage. That arrangement helps wet out gums, break down powders that tend to fish-eye, and reduce agglomerates before filling. Results depend on formula, solids loading, and temperature. A single-stage pump can transfer liquid; a three-stage head gives you more control over emulsion and dispersion quality.
Production benefits
- Inline or recirculation operation with existing sanitary piping.
- High-speed rotor-stator mixing for liquid-liquid emulsification and powder dispersion.
- Better batch consistency when feed rate and temperature are controlled.
- Less manual mixing and shorter process time in many continuous setups.
- Stainless construction, with customizable motor, seals, connections, and contact materials.
- VFD control available for shear-sensitive or variable-flow duty.
Applications
Food and beverage: sauces, dressings, mayonnaise, syrups, dairy blends, starch and gum dispersions. Cosmetics and personal care: creams, lotions, shampoos, conditioners, liquid detergents, oil-water emulsions. Pharmaceutical: liquid formulations and excipient dispersions where the wetted materials and cleaning regime suit the process. Chemical: coatings, adhesives, water-based preparations, and compatible emulsions. Not every formula runs in the same configuration; abrasives, high solids, and very high viscosity need review.
FAQ
Can it run continuously? Yes, when feed rate, discharge pressure, temperature, and viscosity are within the selected range. We size the stages and drive around your duty point.
Does the jacket guarantee flow? No. It manages viscosity and heat loss; the product still has to match the pump and piping.
What should I send for a quote? Batch size, viscosity range, solids content, target temperature, local voltage, connection standard, and whether you plan continuous or recirculation operation. Send those details and we will recommend a suitable Ace Mixer configuration.
Ace Mixer 4000 L/h sanitary high shear emulsifying pump with 7.5 kW drive, three-stage rotor-stator, and heating jacket for high-viscosity transfer. It supports inline or recirculation processing for emulsions, dispersions, and powder wet-out in food, cosmetic, pharmaceutical, and chemical production. Contact us with batch size, viscosity, voltage, and connection details for a configured quote.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
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We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
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