5.5KW Pipeline High Shear Emulsifier Pump with 45L Hopper

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Email:info@ace-chn.com

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Price range: $1,523.82 through $1,674.37

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We manufacture and sell the following types of mixers

High shear mixer

Mix, emulsify, homogenize, disintegrate and dissolve

Bottom Entry High Shear Mixer

Ideal for disintegrating solids and incorporating powders

Single-stage In-Line Mixer

Reduce mixing times by up to 80%

Three-stage In-Line Mixer

Reduce mixing times by up to 90%

Powder/Liquid Mixers

Quickly disperse and hydrate powders, even at higher viscosities

High-Shear Mixer with lift

Easy to move and lift

High-Shear Mixing Tank

Features heating, cooling, vacuum, and other functions

Dispersing mixer

Recommended RPM: 1480/2850 RPM

Product description

Inline high shear for powder wetting and emulsification

This 5.5 kW (7.5 HP) fixed pipeline single-stage emulsifier pump installs directly in a pipe run or recirculation loop. The 45 L funnel hopper lets operators feed powders, thickeners, and stabilizers into the rotor-stator zone without opening the main tank. We build it for plants that want faster powder incorporation, fewer lumps, and more repeatable emulsions than a tank agitator alone usually gives.

The high-speed rotor-stator shears product as it passes the working head. In recirculation, the batch moves through the pump repeatedly. In continuous processing, the pump acts as an inline mixing stage. That setup suits liquid-liquid emulsification, powder dispersion, agglomerate breakdown, and particle-size reduction. Results depend on formulation, solids loading, viscosity, and head selection, so we size the motor, seals, connections, and contact materials around the duty.

Practical benefits on production lines

  • Inline mounting reduces extra transfer steps and fits compact skids or existing pipework.
  • High-shear action helps wet out powders and break down agglomerates before they reach finished-product storage.
  • Recirculation can improve batch consistency when tank agitation alone leaves dead zones or slow dispersion.
  • Stainless-steel construction supports washdown and common industrial processing environments.
  • Optional VFD, custom seals, connections, and contact materials are available when specified.

Where it fits

Food and beverage lines use this style of pump for sauces, dressings, syrups, dairy blends, stabilizers, gums, and thickeners. Cosmetic and personal care production applies it to creams, lotions, shampoos, conditioners, and liquid detergents. Pharmaceutical processors may use it for compatible liquid formulations and excipient dispersion. Chemical plants use inline shear for coatings, adhesives, water-based preparations, and compatible dispersions. Not every formulation suits one pump configuration; seal choice and wetted materials matter.

FAQ

Can it run continuously? Yes, when specified for the duty. We confirm flow, viscosity, solids, and temperature before recommending a configuration.

Does the hopper replace tank mixing? It improves powder feed into the shear zone. Some recipes still need tank agitation or recirculation.

Can we customize voltage or connections? Yes, motor power, voltage, flange or clamp connections, seals, and contact materials can be reviewed against local electrical standards and process compatibility.

How do we select a model? Send batch size, target flow, material viscosity, solids content, powder addition rate, and local power supply. Our team will recommend the suitable rotor-stator, motor, and seal arrangement and provide a quotation.

Ace Mixer’s 5.5KW/7.5HP fixed pipeline single-stage high shear emulsifier pump pairs a 45L funnel hopper with a high-speed rotor-stator for powder wetting, dispersion, and liquid-liquid emulsification in continuous or recirculation lines. Stainless-steel construction, compact inline integration, and optional VFD or custom contact parts support food, cosmetic, pharmaceutical, and chemical processing.

Single-stage in-line mixer

Three-stage in-line mixer

High-Shear Mixer with lift

High shear mixer

Stainless steel tank

Mixing tank

Inline High Shear Mixers

High Shear Mixer

Emulsification and Homogenization Tank

Batch High Shear Mixers

Emma Johnson

Customer Review

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

Thomas Taylor

Customer Review

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

Lauren Martinez

Customer Review

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

Amanda Davis

Customer Review

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

Robert Wilson

Customer Review

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

David Miller

Customer Review

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

Michael Johnson

Customer Review

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

James Anderson

Customer Review

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!