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Industrial Vacuum Emulsifying Homogenizer for Mayonnaise Production

This industrial vacuum emulsifying homogenizer is configured for mayonnaise and sauce production where oil dispersion, air control, and repeatable batch processing matter. Vessel capacity, stainless steel grade, surface finish, agitator, homogenizer drive, vacuum arrangement, and heating controls are selected to match the recipe and plant conditions. Share batch size, process sequence, temperature limits, cleaning method, and utilities to develop a suitable equipment specification.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $6,468.87 through $7,459.90

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Mayonnaise Production Under Vacuum

Mayonnaise depends on controlled oil addition, effective droplet breakup, and stable temperature management. Our vacuum emulsifying homogenizer is configured around the batch size, recipe, and transfer method rather than a single standard process. Vacuum can help limit entrained air during mixing; the required level and operating sequence depend on the formulation and vessel design.

For production planning, share the batch volume, oil-to-water ratio, ingredient addition sequence, target texture, and expected cycle time. A trial using the actual recipe is useful when scale-up depends on droplet size, viscosity, or product stability.

Construction and Process Options

Product-contact surfaces can be specified in food-grade stainless steel. The appropriate grade depends on salt, acid, cleaning chemicals, and washdown conditions; 316L may be considered where corrosion exposure warrants it. We define weld quality, internal finish, and passivation requirements with the project specification. Smooth, accessible surfaces and hygienic connections help reduce product hold-up and simplify cleaning. Seal materials must also suit the recipe, temperature, and cleaning agents.

Heating or cooling may be arranged through a vessel jacket, with the heat-transfer method and control strategy selected for the plant utilities and recipe. The agitator and high-shear head are sized around viscosity, batch depth, and required circulation. Motor and gearbox selection depends on torque demand and operating speed. A bottom-mounted or other homogenizer arrangement is determined by vessel geometry and the intended batch process; these choices affect cleaning access and maintenance.

Configuration Information

Item	Basis for specification
Working capacity	Batch size, minimum fill, and available floor space
Vessel and contact materials	Recipe chemistry, cleaning method, and finish requirements
Mixing and homogenizing drive	Viscosity, circulation needs, and batch time
Vacuum system	Process sequence, vessel design, and plant requirements
Heating and controls	Recipe temperature limits and available utilities

Applications and FAQs

Typical applications include mayonnaise, salad dressings, sauces, and other oil-in-water emulsions. The same equipment concept may suit cosmetic or pharmaceutical emulsions, subject to separate material, documentation, and cleaning requirements.

Can one machine handle different recipes? Often, but viscosity range, batch size, allergen changeovers, and cleaning validation should be reviewed first. What should we send for a quotation? Provide batch volume, recipe sequence, target temperature, cycle time, utilities, cleaning procedure, and site constraints. These details allow our engineers to recommend a practical configuration rather than size the machine from capacity alone.

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We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Industrial Vacuum Emulsifying Homogenizer for Mayonnaise Production

Mayonnaise Production Under Vacuum

Construction and Process Options

Configuration Information

Applications and FAQs

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