500L Heated Vacuum Emulsifying Homogenizer Mixer for Mayonnaise and Sauce
Designed for 500L batch processing, this automatic vacuum emulsifying homogenizer mixer combines mixing, homogenizing, and heating functions for mayonnaise and sauce production. Final equipment configuration depends on recipe viscosity, target texture, working volume, heating requirements, utilities, materials, and cleaning procedures. Share these process details when requesting a quotation so the agitator, drive, seals, and temperature-control arrangement can be reviewed for your application.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,914.40 through $11,775.33
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
500L Vacuum Emulsifying Mixer for Mayonnaise and Sauce
This 500L automatic vacuum emulsifying homogenizer mixer is intended for batch production where oil and water phases must be combined into a consistent emulsion. Vacuum processing can help limit air incorporation during mixing, while heating supports recipes that require controlled temperature during preparation. The required mixing sequence, batch size, and product viscosity should be confirmed before configuration; a nominal 500L capacity alone does not determine usable working volume or batch performance.
Construction and process configuration
Product-contact parts can be specified in stainless steel grades suited to the recipe, cleaning chemicals, and applicable food-contact requirements. We confirm the grade and finish with the customer rather than assume one specification fits every plant. Welds, internal transitions, and polishing requirements should be reviewed for cleanability, especially where mayonnaise residue can collect. Seal materials also need to match product ingredients, operating temperature, and cleaning procedure.
The heating arrangement and temperature-control details depend on the required process temperature, heat-up time, available utilities, and whether the product is heated directly or through a jacket. Agitator and homogenizer selection likewise depends on viscosity, oil addition method, batch size, and target texture. Motor and gearbox sizing must account for the product’s resistance during startup as well as normal operation. These details are best settled from a recipe and process description, not from the vessel volume alone.
Typical technical information
| Parameter | Available information |
|---|---|
| Nominal capacity | 500 L |
| Process functions | Vacuum mixing, homogenizing, and heating |
| Controls | Automatic operation; control sequence to be specified |
| Typical application | Mayonnaise and sauce production |
| Materials, heating utility, speed, and power | Confirm against process and site requirements |
Applications and purchasing questions
Typical uses include mayonnaise, emulsified dressings, and sauces requiring a defined mixing and heating cycle. The same configuration should not be assumed suitable for every formulation; particle size, shear sensitivity, and cleaning method can change the equipment requirements.
FAQ
Can the mixer handle my recipe? Provide ingredient proportions, viscosity range, batch size, target texture, and process temperatures for an engineering review.
What should we prepare for a quotation? Share the required working volume, utility availability, cleaning procedure, installation constraints, and any food-contact or surface-finish requirements. This information lets our team recommend a configuration and identify details that need validation before fabrication.
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