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Fixed Vacuum Emulsifying Mixer for Ketchup, Mayonnaise and Cream

A fixed vacuum emulsifying mixer for batch production of ketchup, mayonnaise, cosmetic creams and hair ointments. The configuration can be developed around product viscosity, working volume, ingredient sequence, temperature requirements and cleaning practices. Share process and site details so the vessel, agitator, homogenizer, materials and optional heating or cooling can be matched to your application.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $6,404.83 through $7,681.31

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Fixed Vacuum Emulsifying Mixer for Food and Personal Care Products

This stationary vacuum emulsifying machine is designed for batch processing of products such as mayonnaise, ketchup, cosmetic creams and hair ointments. It combines vessel agitation with high-shear homogenization to disperse ingredients and develop a consistent texture. Vacuum can help limit entrained air during processing, but the achievable result depends on the formula, ingredient sequence, batch size and operating conditions.

Mayonnaise and cream formulations often need controlled oil addition and enough shear to form a stable emulsion. Ketchup may need a different mixing strategy to hydrate thickeners without excessive air incorporation. Hair ointments can be highly viscous, so scraper geometry, mixing torque and discharge arrangement deserve attention. A trial using representative ingredients is useful when texture or batch time is critical.

Construction and configuration

Product-contact parts can be specified in stainless steel grades suited to the ingredients, cleaning chemicals and applicable food or cosmetic requirements. 304 stainless steel is commonly considered for general service; 316L may be appropriate where chloride exposure or more demanding corrosion resistance is a concern. Final selection should follow a review of the actual process chemistry. Welds, internal corners, surface finish and seal materials should be defined together, since cleanability depends on the complete product-contact design, not polish alone.

Agitator and homogenizer arrangements are selected around viscosity, batch volume and target texture. Motor and gearbox sizing must account for startup torque and the thickest process stage. Heating or cooling may be integrated when the recipe requires temperature control; the method, jacket design, sensor placement and control range are determined from the process requirements. Seal design, vacuum level, controls, lifting or access provisions, and cleaning method are also configuration items.

Configuration data

Item	Specification basis
Installation	Fixed, stationary vessel arrangement
Batch capacity	Selected from working volume and headspace needs
Mixing system	Agitator and homogenizer matched to product rheology
Heating and cooling	Optional; defined by process temperature profile
Contact materials and finish	Specified for product, cleaning regime and compliance needs

Questions to resolve before ordering

Can one setup process food and cosmetic products? Potentially, but contact materials, seals, cleaning validation and changeover procedures must suit both uses. What determines capacity? Provide target batch weight or volume, minimum and maximum batch, and required headspace; vessel nameplate volume alone is not enough. What should we send for a quotation? Share product samples or formulation ranges, viscosity and temperature data, ingredient addition sequence, batch time, cleaning method, utilities, site constraints and applicable standards. These details let our engineers recommend a workable vessel, drive and process configuration rather than quote from the product name alone.

100 Liter Vacuum Emulsifying Mixer with High Shear Homogenizer

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Fixed Vacuum Emulsifying Mixer for Ketchup, Mayonnaise and Cream

Fixed Vacuum Emulsifying Mixer for Food and Personal Care Products

Construction and configuration

Configuration data

Questions to resolve before ordering

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