1000L Industrial Solid Liquid Mixer with Electric Heating Tank

1000L Solid-Liquid Mixing Tank for Heated Processing

This double-layer mixing tank is intended for production processes that combine powders, granules, or other solids with liquids while controlled heating is required. Common duties include dissolving, suspending, dispersing, and maintaining a process temperature before filling or transfer. The correct agitator depends on viscosity, solids loading, particle size, shear requirements, and whether the batch must remain homogeneous during heating.

Construction and Fabrication

We normally build wetted parts in stainless steel, with 304 or 316L selected according to product chemistry, chloride exposure, cleaning agents, and sanitary requirements. Internal welds can be ground and polished where cleanability matters. Surface finish, exterior cladding, insulation, jacket construction, and drain design are specified with the process rather than assumed. Mechanical seals, gaskets, and nozzles must match temperature, pressure, and chemical compatibility.

The double-layer body creates a heating space around the product vessel. Electric heaters may be installed in or connected to the heating circuit, depending on the required heat transfer method and plant layout. Temperature control typically includes a product temperature sensor, control cabinet, and adjustable heating logic. Final heater capacity depends on batch mass, starting temperature, target temperature, heating time, insulation, and available electrical supply.

Agitator and Drive Selection

A geared motor is selected after reviewing viscosity and mixing behavior. Anchor or scraper agitators suit higher-viscosity materials and help reduce wall buildup; paddle, turbine, or other impellers may be more appropriate for free-flowing liquid systems and solid suspension. Shaft diameter, seal arrangement, rotation speed, and motor power remain custom engineering items. Excessive speed can introduce air or damage shear-sensitive ingredients, while an undersized agitator may leave settled solids.

Technical Specifications

Typical Applications

Applications include chemical solutions, food ingredients, beverage premixes, pharmaceutical intermediates, detergents, and cosmetic creams. We review cleaning method, batch sequence, transfer equipment, and operator access before finalizing the layout.

FAQ

Can the tank handle high-viscosity products?
Yes, when the agitator, gearbox, shaft, and seal are sized from actual viscosity and batch conditions.

What information is needed for a quotation?
Send product name, density, viscosity range, solids percentage, batch volume, heating temperature, heating time, cleaning method, electrical supply, required finish, and any sanitary or hazardous-area requirements.

How is the correct model confirmed?
We compare the usable working volume—not just nominal capacity—with mixing geometry, freeboard, heat-up load, discharge position, and maintenance access.