1000L 2000L Stainless Steel Vacuum Mayonnaise Homogenizer Mixer

Vacuum High Shear Mayonnaise Homogenizer Mixer

Our 1000L and 2000L vacuum homogenizer mixers are designed for mayonnaise lines that need stable emulsification, controlled deaeration, and repeatable batch quality. The vessel combines agitation, high shear mixing, and vacuum processing in one sanitary platform. This arrangement helps reduce entrained air while improving the dispersion of oil, water, egg, and stabilizer phases.

Construction and Process Considerations

The product-contact vessel is fabricated from stainless steel, with SUS 304 or SUS 316L selected according to the recipe, chloride exposure, cleaning chemistry, and hygiene requirements. Internal welds are ground and polished to reduce residue points. Surface finish, external cladding, manway design, sight glasses, spray devices, and sanitary ports are specified around the cleaning method rather than added as generic accessories. Mechanical seals and elastomers must also match the formula, temperature, vacuum level, and cleaning agents.

Heating or cooling can be integrated through a jacket when the formulation requires controlled viscosity or staged processing. The heat-transfer area, utility connection, insulation, and temperature instrumentation depend on batch size, target temperature, heating medium, and cycle time. High shear head design, anchor or frame agitation, motor power, gearbox ratio, and drive arrangement are selected from viscosity, oil addition rate, solids loading, and required shear intensity. A faster rotor is not automatically better; excessive shear can introduce heat or affect emulsion structure.

Typical Applications

Common duties include mayonnaise, salad dressing, sauces, emulsified condiments, and related food products. The same platform may be adapted for cosmetic creams or selected pharmaceutical emulsions when the material certificates, surface finish, seal package, and validation requirements are defined in advance.

Technical Specification

Purchasing Questions

Before requesting a quotation, prepare batch volume, recipe viscosity, ingredient sequence, oil-to-water ratio, temperature range, vacuum requirement, cleaning method, cycle time, and available utilities. We also need the required working volume rather than only the vessel’s nominal size. Confirm whether the process needs bottom discharge, load cells, automated valves, PLC control, or a specific electrical standard. These details allow our engineers to size the agitator, homogenizer, heating package, seals, and vacuum system without relying on unsuitable standard assumptions.