Sanitary Multi-Stage Rotor-Stator Inline Mixing Pump for Mayonnaise

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Email:info@ace-chn.com

Tel:+86 18626835909

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Price range: $1,520.75 through $1,638.91

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We manufacture and sell the following types of mixers

High shear mixer

Mix, emulsify, homogenize, disintegrate and dissolve

Bottom Entry High Shear Mixer

Ideal for disintegrating solids and incorporating powders

Single-stage In-Line Mixer

Reduce mixing times by up to 80%

Three-stage In-Line Mixer

Reduce mixing times by up to 90%

Powder/Liquid Mixers

Quickly disperse and hydrate powders, even at higher viscosities

High-Shear Mixer with lift

Easy to move and lift

High-Shear Mixing Tank

Features heating, cooling, vacuum, and other functions

Dispersing mixer

Recommended RPM: 1480/2850 RPM

Product description

Ace Mixer builds this multi-stage rotor-stator inline pump for plants that need tighter control over emulsification and powder wet-out without adding another batch tank. Product enters the housing, passes through staged rotor-stator teeth, and exits as a more uniform stream. Run it once through a line or circulate from a tank; the shear zone is where agglomerates break down and oil-water systems receive consistent mechanical energy.

Where it earns its place

  • Inline mounting on pipes, transfer lines, or recirculation loops keeps the footprint small and avoids open-tank transfers.
  • High-speed rotor-stator action shortens wet-out and dissolving steps for gums, starches, stabilizers, and thickeners.
  • Staged shear supports emulsion formation, dispersion, and particle-size reduction; final results still depend on formula, temperature, flow, and rotor speed.
  • Continuous operation can improve batch-to-batch consistency and reduce manual mixing time.
  • 316L stainless contact surfaces, selected seals, and sanitary connections support food, cosmetic, and pharmaceutical cleaning practices. VFD, motor enclosure, connections, and wetted materials can be specified.

Applications

Food and beverage plants use these pumps for mayonnaise, sauces, dressings, syrups, dairy blends, beverage concentrates, and stabilizer dispersions. Cosmetic and personal care lines run creams, lotions, shampoos, conditioners, and liquid detergents. Pharmaceutical processors use them for compatible liquid preparations and excipient dispersion. Chemical plants apply them to coatings, adhesives, water-based formulations, and compatible emulsions. Not every formulation suits one pump configuration; abrasives, high solids, and solvent-based products need review.

FAQ

Can it replace batch mixing? In many recirculation or inline setups it can reduce batch time, but high-viscosity or high-solids products may still need a combined approach.

What affects stage count and motor size? Flow rate, viscosity, solids loading, temperature, and target droplet or particle size drive the selection.

What should I send for a quote? Batch size, product viscosity, solids content, temperature, desired flow, motor power, voltage, frequency, connection standard, and cleaning requirements.

Tell us your process conditions and we will recommend a workable rotor-stator configuration and quote.

Ace Mixer\’s sanitary multi-stage rotor-stator inline pump handles emulsifying, dispersing, dissolving, and powder wet-out in continuous or recirculation service. It suits mayonnaise, sauces, dairy blends, cosmetics, liquid detergents, pharmaceutical preparations, and compatible chemical emulsions. Stainless construction, customizable seals, connections, wetted materials, and optional VFD support plant integration.

Single-stage in-line mixer

Three-stage in-line mixer

High-Shear Mixer with lift

High shear mixer

Stainless steel tank

Mixing tank

Inline High Shear Mixers

High Shear Mixer

Emulsification and Homogenization Tank

Batch High Shear Mixers

Emma Johnson

Customer Review

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

Thomas Taylor

Customer Review

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

Lauren Martinez

Customer Review

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

Amanda Davis

Customer Review

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

Robert Wilson

Customer Review

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

David Miller

Customer Review

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

Michael Johnson

Customer Review

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

James Anderson

Customer Review

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!