Sanitary High Shear Emulsifying Pump for Inline Liquid Processing
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $2,007.44 through $2,167.63
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Emulsion issues rarely show up where the mixing happens. They appear the next morning, when a batch that looked uniform in the tank has separated, or when dry gum goes in as lumps and the operator spends an extra hour chasing them with a paddle. The Ace Mixer sanitary high shear emulsifying pump exists for those situations. It mounts inline in a pipe run or recirculation loop, and the rotor-stator head does the dispersing work in a single controlled pass.
What happens inside the housing
Product is drawn into the rotor-stator gap and accelerated to high tip speed. Shear, impact, and pressure change act on the droplet and particle size within seconds. Because the working zone is small and repeatable, batch-to-batch consistency tends to hold — as long as flow rate, head geometry, and the recipe are matched to each other. That last part matters more than the pump curve.
Inline versus running a batch tank
In a recirculation loop, the pump keeps moving product through the head until the target dispersion is reached, then the loop drains. Compared with a large agitated tank, this puts the energy where the material actually is instead of dissipating it through a 2,000-gallon volume. It also lets you add powder at the suction side and wet it out immediately, which is where most lump formation is avoided.
Built for washdown and product changeover
- 316L stainless contact parts, crevice-free housing, and full drain geometry — no trapped product between runs
- Sanitary clamp or flange connections; DIN, Tri-Clamp, and SMS fittings available
- Single or double mechanical seals, with flushed options for abrasive or crystallizing products
- Optional VFD for tip-speed adjustment without changing heads
- Motor, seal, and elastomer selection matched to viscosity, temperature, and CIP/SIP practice
Typical service
Sauces, dressings, and syrups; dairy and beverage concentrates; starch, gum, and stabilizer dispersion; creams, lotions, shampoos, and liquid detergents; liquid pharmaceutical formulations where the equipment is suitable; and waterborne coatings, adhesives, and chemical dispersions compatible with the chosen wetted materials. No single configuration covers all of these — solids loading and viscosity drive the choice.
Questions we get from buyers
Will it replace our batch mixer? Often it replaces the high-shear step, not the whole tank. Most plants keep bulk blending in the vessel and use the pump for the dispersion or emulsification stage.
How is motor size decided? Viscosity at operating temperature, solids content, required flow, and head selection. Oversizing wastes power and can overheat sensitive emulsions.
Can it handle powders? Yes, with a suction-side addition point or a powder induction hopper. Feed rate needs control.
Send us your batch size, product viscosity, solids and target particle size, required flow rate, and local voltage and frequency. Our engineering team will recommend a head, seal arrangement, and motor, then quote accordingly.
Ace Mixer sanitary high shear emulsifying pumps mount inline in pipe runs or recirculation loops to emulsify, disperse powders, and break down agglomerates. Stainless construction, crevice-free housing, and optional VFD. Tell us your batch size, viscosity, and electrical specs for a configuration recommendation and quote.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.
We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!
