Three-Stage High Shear Emulsifying Pump 11kW 15HP Juice Processing
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $2,146.34 through $2,277.70
Guaranteed Safe Checkout
We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Three-stage shear for processes that need more than transfer
This Ace Mixer unit is an inline high shear emulsifying pump for producers who need stable emulsions, thorough powder wet-out, and fewer lumps before filling. The 11 kW (15 hp) motor drives a three-stage rotor-stator stack. Product passes through successive narrow gaps, receiving repeated hydraulic and mechanical shear instead of a single pass through one mixing head. That staged approach gives formulators more control over droplet size and dispersion quality without relying on long batch recirculation times.
Mount it directly in a transfer line or use it as a recirculation loop on an existing tank. In many plants this is the simpler upgrade: no extra vessel, no shaft entering through a manway, and cleaning follows the line. The pump works with continuous or batch-recirculation systems, depending on how the recipe is built.
What it does in production
- Emulsifies oil and water phases in sauces, dressings, dairy blends, creams, and lotions.
- Disperses starch, gum, stabilizer, and thickener powders to reduce fisheyes and dry pockets.
- Breaks down agglomerates before homogenization or filling.
- Improves batch-to-batch consistency when feed rate and gap settings are controlled.
- Reduces manual mixing time and operator exposure on powder addition.
Wetted parts are stainless steel; we can discuss seal elastomers, connections, and contact materials for your formula. A VFD is available where flow or shear intensity needs adjustment across products.
Applications we quote most often
Juice and beverage concentrates, salad dressings, mayonnaise, syrups, liquid flavorings, dairy mixtures, cosmetic emulsions, shampoos, conditioners, liquid detergents, and compatible chemical dispersions. Pharmaceutical liquid preparations may fit when the wetted materials, cleaning regime, and process validation suit the pump. Viscosity, solids loading, temperature, and solvent compatibility all affect the final configuration.
Buying questions engineers ask
Can it replace our batch mixer? Sometimes, especially when the tank already has agitation and the missing step is high shear. We size the pump around flow rate, viscosity, and desired pass count.
What if our product is abrasive? Rotor-stator clearances and materials need review. Tell us about solids and maintenance access.
Do we need a VFD? It helps when one pump runs several recipes or when shear energy must be tuned without changing hardware.
For a recommendation, send batch size, viscosity range, solids and powder addition method, target particle or emulsion quality, line size, and local voltage/frequency. We will confirm the motor, seal, connections, and whether inline or loop installation fits your line.
The Ace Mixer three-stage high shear emulsifying pump combines an 11 kW (15 hp) motor with a multi-stage rotor-stator head for inline emulsification, powder dispersion, and agglomerate reduction. It suits juice processing, sauces, dairy blends, cosmetics, and compatible chemical formulations. Tell us your batch size, viscosity, and electrical requirements for a configured quote.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.
We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!
