Sanitary High Shear 3-Stage Emulsion Pump for Juice Homogenizing
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $1,546.90 through $1,698.96
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Ace Mixer builds this sanitary three-stage emulsion pump for plants that need repeatable emulsions and dispersions without adding another batch tank. The flanged housing mounts in a pipe run or circulation loop, so the rotor–stator works on the product as it moves from tank to next stage.
How the three-stage rotor–stator earns its place
Material enters the working chamber and passes through three shear zones. The first stage pulls product in and breaks down larger droplets and soft agglomerates. The second and third stages refine the mix. In juice homogenizing, this helps smooth pulp and stabilize added oils or actives. In sauces, dressings, and dairy blends, it reduces lump formation when starch, gum, or protein is added.
Inline mounting often replaces a separate batch agitator. You keep the existing tank, add the pump in a recirculation loop, and charge ingredients while it runs. That cuts air pickup and foaming compared with top-entry mixers, and line flushing is faster because the pump body drains in place.
Where it fits
Food and beverage: sauces, mayonnaise, syrups, liquid flavorings, dairy mixes, and stabilizer dispersions. Cosmetics and personal care: creams, lotions, shampoos, conditioners, and liquid detergents. Pharmaceutical: liquid formulations and excipient dispersions where wetted materials and seal arrangement suit the process. Chemical: water-based formulations, adhesives, and compatible dispersions. One pump configuration will not handle every formula; high-acid juice and thick creams demand different seal and shear choices.
Practical specification notes
We size motors, seals, flanges, and contact materials around viscosity, solids load, temperature, and cleaning routine. 316L stainless wetted parts are standard for sanitary service. VFD options help match shear to the recipe. Custom port sizes and alternate elastomers are available. Wear parts are accessible for inspection without removing the full housing.
FAQ
Can it run continuously? Yes, when sized for your flow and pressure drop. Confirm duty cycle before order.
Does it replace a homogenizer? It handles many emulsification and dispersion duties, but very fine homogenization may need a dedicated high-pressure unit.
What about CIP? The pump is designed for flush and clean-in-place cycles; discuss your chemical compatibility and temperature with us.
Send batch size, viscosity, solids content, target flow, motor power, and local voltage/frequency. We will recommend the stage setup, seal type, and flange standard before quoting.
Sanitary three-stage high shear emulsion pump for inline juice homogenizing, emulsifying, and powder dispersion. Flange-mounted rotor–stator unit improves batch consistency, reduces lumps, and fits existing tanks or circulation loops. 316L stainless construction, optional VFD, and customizable seals, flanges, and motors. Contact Ace Mixer with batch size and material data for a configuration recommendation.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
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