Ace Mixer 3 Stage Inline High Shear Homogenizer Emulsifier Pump
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $2,111.42 through $2,291.31
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Ace Mixer 3 Stage Inline High Shear Homogenizer Pump
This three-stage inline unit uses a high-speed rotor-stator assembly. Product enters the chamber, passes three shear zones, and exits as a more uniform stream. That layout suits continuous runs and tank recirculation where batch mixing leaves dead spots, long cycle times, or visible agglomerates.
Where the line allows it, inline installation changes the process layout. The pump sits in a pipe run or loop, often with a small holding tank, instead of tying up a large vessel. Operators get shorter transfer steps, less open-tank handling, and more repeatable shear exposure. Emulsions, dispersions, homogenization, powder wet-in, and particle size reduction depend on formulation, solids loading, viscosity, and residence time. We size the rotor-stator, motor, seals, and connections around those inputs, not from one catalog number.
Practical benefits
- Three-stage shear for tighter liquid-liquid mixing and finer emulsification where the recipe supports it.
- Inline or recirculation mounting that fits existing tanks, piping, and skids with less floor space.
- Better batch consistency by replacing manual additions and long mixer cycles with controlled shear passes.
- Powder dispersion and agglomerate breakdown when feed rate and wetting method match the product.
- Stainless steel construction with wetted materials selected around the formulation.
- Optional VFD, custom motors, seals, flanges, and contact materials for local electrical and sanitation needs.
Applications
Food and beverage lines run sauces, dressings, mayonnaise, syrups, liquid seasonings, dairy blends, beverage concentrates, starches, gums, and stabilizers. Cosmetics and personal care producers use them on creams, lotions, shampoos, conditioners, and liquid detergents. Pharmaceutical teams consider them for liquid formulations and excipient dispersion after confirming cleanability and process validation. Chemical plants use them on coatings, adhesives, water-based preparations, and compatible dispersions. A pump configured for a thin beverage concentrate will not suit a high-solids cream; we confirm viscosity, solids, temperature, and cleaning before quoting.
FAQ
How do I know if inline shear fits my process? Share batch size, flow rate, viscosity, solids content, target texture. We check whether a single pass, recirculation loop, or staged setup makes sense.
Can it handle powders? Many products can be wet-in through the shear head, but feed method matters. Poor powder addition can create lumps faster than the rotor-stator can break them.
What do you need for a quote? Send batch size, material characteristics, motor power, and local voltage and frequency. We will recommend the Ace Mixer configuration and confirm lead time.
Ace Mixer\’s three-stage inline high shear homogenizer pump uses a high-speed rotor-stator to improve emulsification, dispersion, powder wet-in, and batch consistency. It mounts in pipe runs or recirculation loops and can be configured with stainless steel contact parts, optional VFD, custom seals, motors, and connections. Share batch size, viscosity, solids, motor power, and electrical specs for a recommended configuration and quote.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
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