Sanitary 3-Stage High Shear Emulsifying Homogenizer Pump for Food Industry

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Email:info@ace-chn.com

Tel:+86 18626835909

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Price range: $1,786.16 through $1,884.58

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We manufacture and sell the following types of mixers

High shear mixer

Mix, emulsify, homogenize, disintegrate and dissolve

Bottom Entry High Shear Mixer

Ideal for disintegrating solids and incorporating powders

Single-stage In-Line Mixer

Reduce mixing times by up to 80%

Three-stage In-Line Mixer

Reduce mixing times by up to 90%

Powder/Liquid Mixers

Quickly disperse and hydrate powders, even at higher viscosities

High-Shear Mixer with lift

Easy to move and lift

High-Shear Mixing Tank

Features heating, cooling, vacuum, and other functions

Dispersing mixer

Recommended RPM: 1480/2850 RPM

Product description

Ace Mixer builds this sanitary three-stage emulsifying pump for plants that need more consistent mixing without adding another batch tank. The pump combines a high-speed rotor-stator stack with a sanitary centrifugal housing. Product enters the inlet, passes through three shear zones, and discharges under pressure to a tank, loop, or downstream line. Because the stages sit in series, each pass exposes the product to repeated shear, which helps with emulsification, agglomerate breakdown, and powder wet-out.

In continuous or recirculation service, the pump often replaces part of the manual mixing step. A loop installation lets you pull product from the bottom of a tank, shear it, and return it while the batch is in process. That is useful when you are dispersing gums, starch, stabilizers, or thickeners and want to cut down on lumps before they reach filling. It also helps with oil-water emulsions in dressings, sauces, and dairy blends. Results depend on formulation, solids loading, temperature, and residence time, so we size the pump around the duty not a one-size unit.

Where it fits

  • Food and beverage: sauces, salad dressings, mayonnaise, syrups, liquid seasonings, dairy mixtures, beverage concentrates, and starch/gum dispersion.
  • Cosmetics and personal care: creams, lotions, shampoos, conditioners, liquid detergents, and oil-water emulsions.
  • Pharma: liquid formulations and excipient dispersion where the wetted materials, seals, and cleaning method suit the process.
  • Chemical: waterborne emulsions, coatings, adhesives, and compatible chemical dispersions.

Practical details

Wetted parts are stainless steel; connections can be clamp, flange, or thread depending on your line. We can discuss VFD control, motor enclosure, seal type, and contact materials if your product or washdown routine calls for it. Footprint is compact enough for skid mounting or direct pipeline installation. Maintenance access to the rotor-stator is straightforward, but seal selection matters: abrasive powders and aggressive chemicals need a different seal approach than a simple oil-in-water emulsion.

FAQ

Can it run inline or in a loop? Yes. Inline installation works for continuous flow; loop installation is common for tank recirculation.

What do you need to size it? Give us batch size, solids content, viscosity range, target flow, motor power you have available, and local voltage/frequency.

Will one unit handle every product? No. Sanitary three-stage pumps are flexible, but powder loading, viscosity, and seal compatibility change the configuration.

Send batch scale, material characteristics, motor power, and local electrical specs for a recommendation. Ace Mixer will confirm rotor-stator configuration, connections, and quote.

Ace Mixer\’s sanitary three-stage emulsifying pump uses a high-speed rotor-stator stack to shear, disperse, and emulsify products in inline or loop service. It supports sauces, dressings, dairy blends, personal care creams, and compatible chemical dispersions. Available with stainless steel wetted parts and configurable motor, seal, and connection options.

Single-stage in-line mixer

Three-stage in-line mixer

High-Shear Mixer with lift

High shear mixer

Stainless steel tank

Mixing tank

Inline High Shear Mixers

High Shear Mixer

Emulsification and Homogenization Tank

Batch High Shear Mixers

Emma Johnson

Customer Review

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

Thomas Taylor

Customer Review

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

Lauren Martinez

Customer Review

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

Amanda Davis

Customer Review

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

Robert Wilson

Customer Review

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

David Miller

Customer Review

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

Michael Johnson

Customer Review

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

James Anderson

Customer Review

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!