Three Stage High Shear Emulsifier Pump with China Motor for Cosmetics
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $1,737.74 through $1,895.70
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Three-stage shear for inline emulsification
Ace Mixer builds this three-stage high shear emulsifier around a close-tolerance rotor-stator stack. Product enters the chamber, passes through staged shear zones, and leaves as a more uniform emulsion or dispersion. The pump can be mounted inline in a pipe or piped as a recirculation loop on an existing tank. That layout often suits processors who need faster turnover than a batch agitator can provide, especially when the formula is sensitive to overmixing or when powder additions create lumps.
Each stage does a different job. The first stage wets and disperses incoming material; later stages reduce droplet or particle size and smooth out agglomerates. Actual droplet size, stability, and cycle time depend on formulation, solids loading, viscosity, temperature, and flow rate. We size the motor and stage geometry against those inputs rather than treating the pump as a drop-in universal unit.
Practical benefits on the line
- Inline or recirculation installation reduces extra transfer tanks and manual mixing steps.
- High rotor tip speed supports liquid-liquid emulsification and powder wet-out in continuous or loop operation.
- Stable shear profile helps improve batch-to-batch consistency when feed rate and formulation are controlled.
- Compact stainless-steel body fits skid, tank, and pipeline layouts; contact materials, seals, connections, and motor options are selected for the duty.
- A VFD, when specified, lets operators tune speed to viscosity and flow instead of running at fixed full speed.
For cosmetics, this pump handles creams, lotions, shampoos, conditioners, and liquid cleansers where oil and water phases need tight dispersion. Food and beverage lines use it for sauces, dressings, syrups, dairy blends, and stabilizer dispersion. Chemical and pharmaceutical processors consider it for compatible emulsions and liquid dispersions after checking seal elastomers, wetted metals, cleaning method, and solvent exposure. A single configuration will not fit every formula; abrasive solids, high-solids pastes, and heat-sensitive products need review.
FAQ
Can it run directly on a tank loop? Yes, if line size, NPSH, back pressure, and recirculation time are checked.
What determines motor size? Viscosity, specific gravity, flow rate, solids, discharge pressure, and starting conditions.
Can we customize connections and seals? We can quote clamp, flange, or thread options with suitable seal materials for the product and cleaning regime.
Send batch size, product viscosity, solids content, target flow, motor power, voltage/frequency, and local electrical details. Ace Mixer will recommend the right three-stage shear configuration and provide a quotation.
Ace Mixer’s three-stage high shear emulsifier pump mounts inline or in a tank recirculation loop for faster emulsification, powder wet-out, and agglomerate reduction. Stainless-steel construction, selectable motor/seal/connection options, and optional VFD support cosmetic, food, chemical, and pharmaceutical processing. Share batch size, viscosity, solids, flow, and electrical specs for a configured quote.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
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