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Automatic Vacuum Emulsifier for Mayonnaise, Sauces, and Food Processing

Automatic vacuum emulsifying equipment for mayonnaise, sauces, and selected food or chemical products. The system can be configured around batch size, viscosity, ingredient addition, shear requirements, vacuum conditions, and optional heating or cooling. Stainless steel grade, agitator arrangement, seals, controls, and cleaning provisions should be specified against the formulation and production environment before equipment sizing.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $7,684.61 through $8,496.10

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Vacuum emulsification for mayonnaise and sauces

Mayonnaise and many prepared sauces need controlled oil incorporation, consistent texture, and reliable batch-to-batch results. We configure this automatic vacuum emulsifier around the recipe and production sequence rather than assume one agitator or vessel size suits every product. Vacuum can help limit trapped air during mixing, while the rotor-stator head is selected to create the required dispersion without adding unnecessary shear or heat.

For a mayonnaise line, the relevant details include oil addition rate, water-phase preparation, batch size, target viscosity, and whether ingredients are charged manually or through transfer equipment. A thick paste may need a different anchor or scraper arrangement than a pourable sauce. Excessive shear, poor powder wet-out, or an unsuitable discharge connection can create more trouble than the nominal motor rating.

Construction and process configuration

Product-contact parts are commonly specified in 304 or 316L stainless steel. The choice depends on formulation chemistry, cleaning agents, chloride exposure, and hygiene requirements. We discuss weld quality, accessible internal geometry, surface finish, and inspection expectations before fabrication; a polished surface alone does not compensate for crevices or poorly designed outlets. Seal materials must also suit product temperature, cleaning chemicals, and vacuum conditions.

Drive sizing depends on viscosity, batch volume, impeller geometry, and operating speed. A high-shear rotor-stator can support emulsification, while an anchor or other low-speed agitator helps move viscous material across the vessel. The gearbox, motor control, and scraper design are coordinated to avoid dead zones and excessive mechanical load. Heating or cooling can be incorporated through a jacket or another agreed arrangement; temperature range, utility conditions, ramp time, and control accuracy must be established from the process brief.

Configuration information

Item	Engineering basis
Working volume	Set from batch size, headspace, and foaming behavior
Mixing system	Selected for viscosity, shear need, and ingredient sequence
Vacuum system	Specified to suit deaeration goals and process conditions
Heating and cooling	Optional; based on recipe temperatures and available utilities
Controls and contact materials	Defined by operating, cleaning, and compliance requirements

Common questions

Can one unit process both mayonnaise and paste? Often, but the agitators, drive capacity, discharge path, and cleaning method must suit the most demanding product.

What should be included in a quotation request? Provide batch volume, ingredient sequence, viscosity or a sample, target temperature, cycle time, cleaning procedure, site utilities, and required electrical or documentation standards. These details let our engineers recommend a practical configuration and identify tradeoffs before equipment sizing.

100L Vacuum Emulsifier Mixer with Hydraulic Lift for Cream and Lotion

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Automatic Vacuum Emulsifier for Mayonnaise, Sauces, and Food Processing

Vacuum emulsification for mayonnaise and sauces

Construction and process configuration

Configuration information

Common questions

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