Single Stage High Shear Emulsifier | Sanitary Inline Rotor-Stator Homogenizer
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $1,914.41 through $2,095.13
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Most inquiries about this pump start the same way: the batch takes too long, powders float on top of the liquid, and no two runs come out quite the same. A single-stage inline high shear emulsifier fixes that by moving the mixing work out of the tank and into the pipe, so material is sheared once, thoroughly, on its way through.
What happens inside the work chamber
Product enters the rotor-stator head and is pulled through tight clearance slots at high tip speed. Agglomerates break apart in the shear gap, droplets are reduced, and the mixture exits as a stream you can send straight to filling or back to the tank for a second pass. A single stage keeps the flow path short, which matters when you want throughput without adding heat, or when the formula is nearly there and only needs a controlled finishing pass. For harder powders and tighter emulsion targets, we also build multi-stage heads — the right number of stages depends on your solids and droplet spec, not on a catalog page.
Why inline instead of a batch tank
- Mounts directly in the pipeline or recirculation loop, so existing tanks keep their working volume.
- Cuts manual mixing time and gives repeatable results from one operator to the next.
- Wetted parts in 316L stainless with sanitary R-grade finish; seal and elastomer options for CIP and solvent duty.
- VFD drive available when you need to trim tip speed for shear-sensitive ingredients.
- Motor, flange standard, and connections configured to your plant — tri-clamp, DIN, or ANSI.
Where it fits
Food and beverage plants use it on sauces, dressings, syrups, dairy blends, and for wetting out starches, gums, and stabilizers. Cosmetics and personal care lines run creams, lotions, shampoos, and liquid detergents through it. Pharmaceutical and chemical producers apply it to liquid formulations, coatings, adhesives, and aqueous dispersions — always with materials and seals matched to the formulation.
Common questions
Can it go on our existing line? Usually yes. Send us line size, flow rate, and available floor space and we will confirm the housing and connections.
What about high viscosity or high solids? Both affect the motor and rotor choice. Viscosity at process temperature, solids loading, and target particle size drive the recommendation.
How is it cleaned? The chamber opens without removing the housing from the line; CIP is standard on sanitary builds.
For a quote, tell us batch size, product characteristics, required flow or motor power, and your local voltage and frequency. We will come back with a configuration and price.
Ace Mixer single-stage inline high shear emulsifier mounts in your pipeline or recirculation loop to emulsify, disperse, and de-agglomerate in a single pass. Sanitary R-grade stainless construction, VFD and seal options, and customizable connections for food, cosmetic, pharmaceutical, and chemical processing lines.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
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We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.
We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
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