Batch High Shear Emulsifier Mixer Homogenizer for Shampoo Gel Cream

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Price range: $1,122.66 through $1,181.15

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We manufacture and sell the following types of mixers

High shear mixer

Mix, emulsify, homogenize, disintegrate and dissolve

Bottom Entry High Shear Mixer

Ideal for disintegrating solids and incorporating powders

Single-stage In-Line Mixer

Reduce mixing times by up to 80%

Three-stage In-Line Mixer

Reduce mixing times by up to 90%

Powder/Liquid Mixers

Quickly disperse and hydrate powders, even at higher viscosities

High-Shear Mixer with lift

Easy to move and lift

High-Shear Mixing Tank

Features heating, cooling, vacuum, and other functions

Dispersing mixer

Recommended RPM: 1480/2850 RPM

Product description

Batch High Shear Mixing, Configured Around Your Process

We build the High Shear Emulsifier Mixer Homogenizer for plants that need repeatable emulsifying, dispersing, and powder wet-out in shampoo, shower gel, xanthan gum cream, and comparable formulations. This is a batch high shear mixer platform, not a one-size skid. The working head, motor, electrical package, and mounting arrangement are selected against your vessel, batch size, and material behavior.

For powder dispersion, the head design matters as much as rpm. Xanthan gum and similar thickeners can fish-eye if added too fast or sheared in the wrong zone. We review how you charge solids, expected viscosity, and whether the batch is atmospheric or enclosed before recommending a head and tank interface. Liquid-liquid emulsification follows the same rule: oil phase, surfactant system, and target droplet size drive the rotor-stator choice.

Specifications and Options

  • Speed control: optional VFD, adjustable from 0 to 3,000 rpm depending on motor and configuration.
  • Motor power: 1.5 kW to 55 kW, sized to batch and viscosity.
  • Voltage: 220V to 480V; voltage, frequency, phase, and electrical configuration confirmed for the destination market.
  • Materials: 304 or 316L stainless steel for wetted parts; contact materials specified to product requirements.
  • Functions: high-speed shear, dispersion, emulsification, and powder incorporation into liquids.
  • Mounting: fixed or mobile high shear mixer arrangements available.

Customization covers motor power, voltage, control system, mixing head, and structural details. We do not publish flow rates, shear gaps, or batch limits without a defined product and vessel, because those numbers would mislead.

Where This Equipment Fits

Food and beverage processing, cosmetics and personal care, pharmaceutical and healthcare preparations, chemical processing, and compatible paints and coatings all use industrial high shear mixing equipment. A stainless steel high shear mixer with VFD may suit one line; a mobile high shear mixer may suit another where vessels are shared. The correct head, material, and operating parameters depend on viscosity, ingredients, and process requirements.

Procurement FAQ

How do I choose a batch high shear mixer? Start with batch size and vessel dimensions, then viscosity and solids loading. Those set motor power and head type. Confirm voltage, frequency, and phase before quotation. Decide whether a fixed or mobile unit fits your room layout and cleaning routine.

Can one unit handle shampoo and xanthan gum cream? Often yes, but not with the same head and procedure. Thickener addition and viscosity build require different control than a low-viscosity surfactant blend.

What information do we need for a recommendation? Send batch size, vessel drawing, material viscosity, solids and oil phases, target rpm range, required motor power, and local electrical specifications. Ace Mixer will confirm the configuration and quote accordingly.

Ace Mixer builds batch high shear emulsifier mixers for shampoo, shower gel, xanthan gum cream, and similar formulations. VFD speed control, 1.5–55 kW motors, 220–480V options, and 304/316L wetted parts are configured to your vessel, viscosity, and batch size. Share process details for a practical recommendation.

Single-stage in-line mixer

Three-stage in-line mixer

High-Shear Mixer with lift

High shear mixer

Stainless steel tank

Mixing tank

Inline High Shear Mixers

High Shear Mixer

Emulsification and Homogenization Tank

Batch High Shear Mixers

Emma Johnson

Customer Review

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

Thomas Taylor

Customer Review

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

Lauren Martinez

Customer Review

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

Amanda Davis

Customer Review

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

Robert Wilson

Customer Review

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

David Miller

Customer Review

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

Michael Johnson

Customer Review

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

James Anderson

Customer Review

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!