Batch High Shear Homogenizer Emulsifier Mixer for Cream, Shampoo
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $1,113.89 through $1,223.05
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Creams, gels, and shampoos usually fail in the tank, not on paper. The oil phase never breaks down far enough, xanthan gums into fish eyes, and the batch separates after a week on the shelf. A batch high shear homogenizer closes that gap, but the head, motor, and mounting have to match the product you actually run.
How the unit works
We build the Ace Mixer batch high shear homogenizer around a rotor-stator head on a shaft, driven by a motor sized to your formulation. The head draws liquid in, accelerates it through the stator slots, and returns it to the vessel. Silicone oil disperses into the water phase, powders wet out instead of clumping, and droplets form small enough to hold. The same head handles high shear mixing, dispersion, and emulsification without changing machines.
Specifications
- Speed control: optional VFD, 0 to 3000 rpm depending on motor and configuration
- Voltage: 220V to 480V, confirmed with frequency, phase, and electrical arrangement for your market
- Motor power: 1.5 kW to 55 kW, selected by process demand
- Wetted materials: 304 or 316L stainless, specified per product
- Customization: motor power, controls, mixing head, and contact parts
Sizing a batch high shear mixer
Start with batch volume and vessel geometry, since a head that works in a 200 L tank behaves differently in a 2000 L one. Viscosity and solids loading drive motor power and shaft design. Confirm line voltage, frequency, and phase before the electrical package is fixed. Decide whether a mobile high shear mixer on a frame suits your changeovers better than a fixed flange mount. Getting these four points right avoids most rebuilds.
Where it runs
Food and beverage processing, cosmetic and personal care production, pharmaceutical and healthcare preparations, chemical processing, and compatible coatings. Powder dispersion and liquid-liquid emulsification are the most common duties. Suitable head style, material, and operating parameters depend on viscosity, ingredients, and process requirements.
FAQ
Can one head handle both powder wetting and emulsification? Often yes, but high solids loading may call for a different rotor-stator geometry.
Is a VFD necessary? Not always, though a variable speed high shear mixer helps when you run multiple formulations in one tank.
How do we specify 316L? Tell us the product and cleaning regime; we confirm wetted parts accordingly.
Send your batch size, material characteristics, target rpm, required motor power, and local electrical specifications. Our engineers will recommend a configuration and quote it.
A configurable batch high shear homogenizer for creams, shampoos, and emulsions. Rotor-stator head, optional VFD from 0 to 3000 rpm, 1.5 to 55 kW motors, 220 to 480V, and 304 or 316L wetted parts. Ace Mixer builds each unit to the batch size, viscosity, and electrical supply you specify.
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