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Automatic Mayonnaise Mixer with High-Shear Homogenizer and Emulsifier

This automatic mayonnaise mixer combines high-shear emulsification with a configurable mixing system for food and other emulsion processes. Capacity, rotor-stator geometry, drive, wetted materials, seals, and optional temperature control are selected around the recipe, batch size, viscosity, and cleaning method. Share process details to develop a configuration suited to your production requirements.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $9,516.32 through $11,085.56

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Mayonnaise Mixing and Emulsification

Mayonnaise production depends on controlling how oil is incorporated into the aqueous phase. A high-shear mixer can help create a consistent emulsion, but batch results also depend on formulation, ingredient temperature, addition rate, vessel geometry, and the chosen rotor-stator arrangement. We configure this equipment around the process rather than assuming one mixer setting suits every recipe.

For a typical batch, the formulation and order of addition guide the selection of the high-shear head and any supplementary agitator. A low-speed agitator may keep the batch moving while the emulsifier works locally at high shear. This can improve circulation in larger or more viscous batches. Excessive shear or unsuitable addition conditions can introduce air or heat the product, so trials with the actual recipe are useful when defining operating conditions.

Construction and Configuration

Product-contact parts are commonly specified in 304 stainless steel; 316 stainless steel may be appropriate where salt, acids, or cleaning chemistry increase corrosion risk. We define the material after reviewing the recipe and washdown or CIP requirements. Welds in wetted areas should be continuous, dressed, and finished to the agreed hygienic standard. Surface finish, drainability, and access for inspection should be established before fabrication.

Motor power, speed control, gearbox, shaft, and rotor-stator geometry depend on batch volume, viscosity, target texture, and operating time. Seal selection also depends on temperature, product abrasiveness, cleaning method, and whether the vessel operates under vacuum or pressure. Jacketed heating or cooling can be considered if the process requires temperature control; the heating medium, temperature range, and control accuracy must be specified for the application.

Technical Specifications

Item	Configuration basis
Batch capacity	Set from working volume, headspace, and batch schedule
Wetted materials	304 or 316 stainless steel, subject to product and cleaning conditions
Mixing system	High-shear rotor-stator; optional low-speed agitator
Drive and controls	Motor, gearbox, speed range, and control panel sized to process duty
Temperature control	Optional jacket and controls, defined by process requirements

Applications and FAQs

Typical applications include mayonnaise, salad dressing, sauces, and related food emulsions. Similar configurations may suit cosmetic creams or pharmaceutical emulsions after reviewing material, cleaning, and compliance requirements.

Can one machine handle different recipes? Often, but viscosity, batch size, and shear sensitivity can require different operating settings or tooling. What should be included in a quotation request? Send batch volume, recipe or viscosity range, ingredient addition sequence, target texture, temperature limits, cleaning method, available utilities, and required production rate. These details let our engineers recommend a practical configuration and identify where a process trial may be needed.

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I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Automatic Mayonnaise Mixer with High-Shear Homogenizer and Emulsifier

Mayonnaise Mixing and Emulsification

Construction and Configuration

Technical Specifications

Applications and FAQs

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