Jacketed Vacuum Mixer Reactor for Cream, Mayonnaise, Lotion and Sunscreen

This jacketed vacuum mixer reactor is configurable for processing creams, mayonnaise, lotions, and sunscreen formulations. Vessel materials, surface finish, vacuum arrangement, jacket duty, seals, and agitator design depend on the recipe, batch size, cleaning method, and plant utilities. Share process and operating details to help determine a suitable configuration.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $8,541.81 through $9,441.26

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Optional agitator
Propeller mixer

Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing

Paddle mixer

Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing

Frame Agitator

Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank

Scraper agitator

Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank

Dispersion mixer

Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion

Homogenizer

Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing

Magnetic mixer
Magnetic mixer

Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition

Anchor & Homogenizer combine

Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L

Product description

Jacketed Vacuum Mixer Reactor

Creams, mayonnaise, lotions, and sunscreens can be difficult to process in the same basic tank configuration. High viscosity, powder wet-out, air entrainment, and heat-sensitive ingredients each affect the required mixing arrangement. We configure this jacketed vacuum reactor around the batch recipe, target texture, and cleaning method rather than assuming one agitator will suit every product.

Vacuum can help remove entrained air and support powder incorporation, but its value depends on the process sequence and product behavior. The vessel, cover, shaft seals, ports, and vacuum connection must be designed for the specified operating conditions. Tell us whether ingredients are charged under vacuum, whether the vessel is opened between stages, and how the batch is discharged.

Construction and mixing considerations

Product-contact parts are commonly specified in 304 or 316L stainless steel. The choice depends on ingredients, cleaning chemicals, chloride exposure, and applicable plant standards. Welds should be finished to the agreed hygienic requirement, with internal surfaces polished to a specified finish where needed. Seal material and shaft-seal arrangement also depend on temperature, vacuum level, product compatibility, and cleaning procedure.

Jacket heating or cooling may use a plant-supplied thermal fluid or another agreed utility. Temperature range, heat-up time, jacket pressure, and batch size guide the jacket design and control package. For viscous products, an anchor or scraper arrangement may improve wall turnover; a high-shear head may be needed for emulsification or powder dispersion. Drive power and reducer selection depend on viscosity, batch volume, mixing speed, and startup conditions. Combining high shear with a slow-speed sweep is a process-specific option, not a default requirement.

Configuration information

Item Selection basis
Working capacity Batch volume, fill ratio, and headspace
Vessel and contact material Product chemistry and cleaning regime
Agitator and drive Viscosity, shear needs, and batch cycle
Jacket and controls Heating or cooling duty and utility conditions
Vacuum and seals Process sequence and specified operating range

FAQs

Can one mixer process both mayonnaise and lotion? Possibly, but recipes, shear requirements, sanitation procedures, and changeover expectations determine whether shared equipment is practical.

What should be included in a quotation request? Provide batch size, ingredient sequence, viscosity or flow behavior, target temperatures, vacuum needs, cleaning method, utilities, and discharge requirements. These details let our engineers recommend a vessel and drive configuration without guessing.

To identify the right model, start with the most demanding recipe and operating step. Include product samples or process data when available, plus site voltage and installation limits. Those inputs help define a buildable configuration and a useful quotation.

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Emma Johnson

Customer Review

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

Thomas Taylor

Customer Review

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

Lauren Martinez

Customer Review

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

Amanda Davis

Customer Review

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

Robert Wilson

Customer Review

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

David Miller

Customer Review

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

Michael Johnson

Customer Review

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

James Anderson

Customer Review

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!