2000 L Vacuum Emulsifying Mixer for Tomato Paste and Mayonnaise
Designed for 2000 L food production batches, this vacuum emulsifying mixer combines high-shear homogenizing with mixing for products such as mayonnaise, tomato paste, and other fluid pastes. Final configuration depends on working volume, viscosity, ingredient addition sequence, temperature needs, cleaning practices, and target texture. Share these process details when requesting a quotation so the vessel, agitator, drive, and optional jacket can be properly specified.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $7,404.66 through $8,530.91
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Process overview
This 2000 L vacuum emulsifying machine is intended for manufacturers processing viscous food mixtures such as mayonnaise, tomato paste, and related fluid or semi-fluid products. High-shear mixing can help disperse ingredients and reduce uneven texture, while vacuum processing can limit air entrainment. The required mixing sequence depends on the recipe: oil addition rate, batch viscosity, ingredient order, and target texture all affect the rotor-stator head and agitator selection.
At this scale, a common engineering issue is assuming that a high-shear head alone will move the entire batch. For thick paste, we assess vessel geometry, anchor or sweep agitation, scraper needs, and recirculation requirements alongside homogenizer power. These choices affect batch turnover, heat generation, and cleanout time.
Construction and configuration
Product-contact parts can be specified in a suitable stainless steel grade based on the food, cleaning chemicals, chloride exposure, and regulatory requirements. Welds in contact areas should be finished to the agreed hygienic standard; surface roughness and polish requirements should be defined in the purchase specification rather than left as a general finish description. Seal materials must also match product temperature, formulation, and cleaning regime.
A jacket for heating or cooling can be considered when the process requires temperature control. The heat-transfer medium, available utility temperature, batch time, and product sensitivity determine the jacket design and control arrangement. Motor, gearbox, and drive sizing depend on viscosity, batch density, operating speed, and the required shear duty. We confirm these conditions before finalizing the drive package.
Preliminary specification
| Item | Design basis |
|---|---|
| Capacity | 2000 L stated capacity; confirm working volume and headspace |
| Process | Vacuum mixing and high-shear homogenizing |
| Example products | Mayonnaise, tomato paste, food fluids and pastes |
| Agitator and homogenizer | Selected to suit viscosity, batch turnover, and texture target |
| Heating and cooling | Optional configuration based on process and utilities |
| Material and finish | Specified to product, cleaning method, and hygiene needs |
Common questions
Can one setup handle both mayonnaise and tomato paste? Possibly, but their viscosity, shear sensitivity, and ingredient addition steps may require different operating conditions or tooling. Confirm both recipes before ordering.
What should be included in a quotation request? Provide batch size, working volume, ingredient sequence, viscosity or solids information, target temperature, vacuum requirement, cleaning method, available utilities, and expected cycle time. These details let our engineers recommend a configuration rather than size the machine from product names alone.
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