Vacuum Homogenizer Mixer for Mayonnaise and Emulsion Production
This vacuum homogenizer mixer is configured for mayonnaise and other emulsion batches that require controlled oil incorporation, high-shear processing, and management of entrained air. Vessel capacity, agitator style, homogenizer arrangement, materials, seals, vacuum level, and temperature control depend on the recipe and production targets. Share batch size, viscosity, process sequence, cleaning method, and utilities to support an appropriate equipment recommendation.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $6,645.19 through $7,449.92
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum homogenizing for controlled mayonnaise production
Mayonnaise production depends on adding oil at a controlled rate while maintaining a stable oil-in-water emulsion. A vacuum homogenizer mixer combines batch mixing with high-shear processing and can help limit entrained air during manufacture. The vessel and rotor-stator arrangement should be sized around the batch volume, viscosity, recipe, and required cycle time—not selected by vessel capacity alone.
We configure the process path around the product. The mixer may use a vessel agitator to circulate the batch while a bottom or in-line homogenizing head supplies shear. Agitator style and speed range depend on viscosity and whether the batch needs gentle turnover, stronger wall sweep, or both. Motor and gearbox sizing must account for the thickest product stage, startup load, and operating time. Excessive shear can add heat or affect texture, so the target particle or droplet size and recipe sequence matter.
Construction and process options
Product-contact parts can be specified in stainless steel grades suited to the ingredients, cleaning chemicals, and applicable food or chemical service. For mayonnaise, sanitary design details deserve attention: continuous, drainable welds; a defined internal finish; accessible cleaning points; and seals compatible with oils, acids, and cleaning temperatures. Surface finish requirements should be agreed before fabrication because they affect weld finishing, inspection, and cleaning validation.
Heating or cooling can be considered when the formulation, raw materials, or cleaning procedure calls for temperature control. A jacket may use an appropriate plant utility, with control hardware selected to match the required temperature range and ramp rate. Vacuum level, pump arrangement, vessel working volume, discharge method, and cleaning approach are configuration items; they are not fixed by the product name.
Specification items to define
| Item | Selection basis |
|---|---|
| Working capacity | Batch size, headspace, and foaming behavior |
| Homogenizer | Recipe viscosity, shear requirement, and batch time |
| Agitator and drive | Product circulation, torque, and speed control |
| Materials and finish | Ingredients, cleaning agents, and hygiene requirements |
| Vacuum and temperature | De-aeration target and process temperature profile |
Applications and purchasing questions
Related uses include dressings, sauces, creams, and chemical emulsions, subject to material and seal compatibility. Before requesting a quotation, provide batch size, ingredient sequence, oil-addition rate, viscosity or recipe samples, target cycle time, temperature profile, cleaning method, and available utilities. These details let our engineers recommend a practical vessel, drive, homogenizer, and control arrangement.
FAQ
Can one machine cover several recipes? Often, but viscosity range, cleaning changeovers, and shear sensitivity should be reviewed together.
Is vacuum always required? No. It is useful when air entrainment or product appearance is a concern; the required vacuum system depends on the process target.
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