5000L Vacuum Homogenizing Emulsifier for Cosmetic Production
This 5,000-liter vacuum homogenizing emulsifier is designed for large-batch cosmetic production, including creams, lotions, and gels. Agitation, homogenizer arrangement, stainless steel grade, heating and cooling, vacuum level, and controls should be matched to the formulation and production cycle. Confirm whether 5,000 liters refers to gross or working capacity, and provide viscosity, temperature, cleaning, and utility requirements for configuration review.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $2,720.71 through $3,124.46
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
5000L Vacuum Homogenizing Emulsifier
A 5,000-liter vacuum homogenizing emulsifier is intended for large-batch production where powders, oils, and water phases must be blended into a consistent cosmetic product while air entrainment is controlled. At this scale, batch size alone does not determine performance. Viscosity, addition sequence, heating and cooling time, and the required emulsion texture all affect vessel geometry, agitation, and homogenizer selection.
We configure the tank around the actual process rather than assuming one agitator or motor arrangement suits every cream or lotion. Anchor or sweep agitation may help move higher-viscosity material along the vessel wall; a separate high-shear homogenizer can support droplet-size reduction and dispersion. Drive power, speed control, shaft arrangement, and homogenizer position should be selected against the product’s viscosity range and batch cycle. Excessive shear can add heat or affect sensitive ingredients, while insufficient circulation can leave poorly blended zones.
Construction and process options
Product-contact surfaces are commonly specified in 304 or 316L stainless steel according to formulation, cleaning chemicals, and corrosion exposure. Weld quality, drainability, and the requested internal finish should be agreed before fabrication; surface-finish requirements may vary by product and cleaning procedure. Seal materials also need compatibility review, especially when fragrances, solvents, or aggressive cleaners are present.
Heating and cooling can be designed to suit the process, such as a jacketed vessel or another project-specific arrangement. The temperature range, heat-transfer medium, utility conditions, and desired ramp time determine the design. Vacuum level, vacuum-pump arrangement, controls, and cleaning provisions require confirmation with the manufacturer; they are not specified by the title alone.
Preliminary technical data
| Item | Basis |
|---|---|
| Stated capacity | 5,000 L; confirm gross or working volume |
| Product-contact material | 304 or 316L stainless steel, subject to process review |
| Agitator and homogenizer | Selected for viscosity, shear needs, and batch time |
| Heating, cooling, vacuum, power | To be confirmed for the project |
Typical applications and FAQs
Applications may include creams, lotions, gels, and other personal-care emulsions. Can this tank handle a high-viscosity cream? That depends on the formulation and circulation requirements; share viscosity at process temperature. Is 5,000 L the usable batch volume? Confirm this, since gross and working capacities differ. Which steel grade is appropriate? Provide ingredients and cleaning agents for compatibility review.
For a quotation, send batch volume, product samples or formulation characteristics, viscosity and temperature ranges, addition sequence, target cycle time, utilities, cleaning method, and installation constraints. These details let our engineers recommend a practical configuration instead of sizing the machine from capacity alone.
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