Custom Steam-Heated Mixer for Shampoo, Conditioner, Detergent and Soap
Custom steam-heated mixing equipment for shampoo, conditioner, liquid detergent, and soap production. Vessel capacity, stainless steel grade, agitator, drive, seals, surface finish, and temperature controls can be specified around the formula and batch process. Share your viscosity range, steam supply, cleaning method, and production volume to help determine a suitable configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $7,384.78 through $8,398.71
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Mixing equipment for personal care and cleaning products
Shampoo, conditioner, liquid detergent, and laundry soap place different demands on a mixing vessel. A formula may need powders dispersed without lumps, surfactants incorporated without excess foam, or a viscous conditioner mixed evenly as it cools. We configure the vessel, heating arrangement, and agitator around the batch process rather than assuming one mixer suits every product.
Steam heating can support controlled warming during ingredient addition or processing. Jacket design and allowable pressure must match the plant steam supply and applicable vessel requirements; “high steam” should not be treated as a vessel pressure rating. Temperature-control needs depend on the formula, batch size, and heat sensitivity. We review the required operating range and whether the process also needs cooling before specifying controls.
Construction and drive selection
Product-contact materials are selected against the actual chemistry and cleaning method. Stainless steel 304 may suit many general-purpose formulations; 316 may be appropriate where ingredients or cleaning agents present greater corrosion concerns. Weld finish, internal polishing, drainability, and gasket compatibility should be agreed before fabrication. These details affect cleanout time and the risk of residue collecting around joints or outlets.
Agitator geometry and speed depend on viscosity, batch depth, and the required circulation pattern. A lower-shear arrangement may help limit foam in surfactant products, while higher circulation or an additional dispersing element may be needed for powder incorporation or thick batches. Motor, gearbox, and drive configuration are sized from the process load and duty cycle. Seal selection also depends on product, temperature, and cleaning conditions.
Configuration details
| Item | Selection basis |
|---|---|
| Working capacity | Batch volume, headspace, and foaming behavior |
| Product-contact material | Formula chemistry and cleaning agents |
| Heating | Steam availability, target temperature, and heat-up time |
| Agitation and drive | Viscosity, mixing objective, and operating duty |
| Surface and seals | Cleanability, finish requirement, and compatibility |
Applications and purchasing questions
Typical applications include shampoo and conditioner batches, liquid detergents, and soap-based cleaning products. Before requesting a quotation, share batch size, ingredient sequence, viscosity range, temperature profile, steam pressure and supply, cleaning method, and any foaming or powder-dispersion concerns. These process details help our engineers recommend a practical configuration.
FAQ
Can one mixer handle several formulas? Often, but the highest viscosity, most demanding cleaning requirement, and most sensitive foam behavior should guide the design.
What capacity should I specify? Provide both working batch volume and expected minimum and maximum batch sizes; vessel geometry and headspace affect mixing performance.
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