Jacketed Fermentation Bioreactor Mixing Tank with Heating and Cooling
A jacketed mixing tank for fermentation and batch processes requiring controlled heating, cooling, and agitation. Configure the vessel, stainless steel grade, internal finish, jacket service, and mixing system around product properties, batch volume, utilities, and cleaning requirements. Share your process temperature profile and material details to help determine a suitable design.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $2,821.32 through $3,191.20
Guaranteed Safe Checkout
Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Jacketed Mixing Tank for Fermentation and Process Heating
This vessel combines mixing with jacket-based temperature control for batches that need heating, cooling, or both during processing. Typical uses include fermentation, blending, and temperature-sensitive preparation in food, beverage, chemical, pharmaceutical, and cosmetic production. The required working volume, batch behavior, and process temperature range determine the vessel layout and control approach; these details need to be defined before sizing the equipment.
We manufacture the product-contact vessel and jacket to the agreed process requirements. Stainless steel grade depends on the media, cleaning chemicals, and required corrosion resistance. Weld design, internal finish, and drainability should match the hygiene and cleaning standard of the application. Product-contact welds can be finished to the specified surface condition, while jacket connections and pressure-related details must be designed for the selected heating or cooling medium. Seal material and shaft arrangement also depend on product compatibility and operating conditions.
Heating, Cooling, and Agitation
The double jacket can be configured for steam, electrical heating, cooling, or a defined combination. Steam heating requires suitable utility and pressure-design information; electric heating requires agreement on power supply and temperature-control strategy. Cooling capacity depends on the cooling medium, inlet temperature, batch size, and heat load. A control system can be specified around the required temperature range and process sequence rather than assumed from the product name.
Agitator type, impeller geometry, motor, and gearbox are selected according to viscosity, solids content, batch volume, and mixing objective. A design suited to a thin liquid may not provide adequate turnover in a viscous fermentation medium. We review operating speed, torque needs, aeration or shear sensitivity, and cleaning access before finalizing the drive arrangement.
Configuration Data
| Item | Specification basis |
|---|---|
| Capacity | Set by working volume and batch size |
| Product-contact material | Selected for product and cleaning chemistry |
| Jacket service | Steam, electric heating, cooling, or combination |
| Agitation system | Selected for viscosity and process duty |
| Controls and finish | Defined by process and sanitation requirements |
FAQs
Can one tank handle heating and cooling? Yes, if the jacket and utilities are designed for the specified services and operating sequence.
What information is needed for a quotation? Provide batch and working volume, product properties, temperature profile, heating and cooling utilities, cleaning method, material requirements, and available power.
How should capacity be chosen? Account for usable working volume, headspace, foaming, and agitation performance—not nominal vessel volume alone. Sharing a process description lets our engineers recommend a practical configuration.
We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.
We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!
