Inline High Shear Rotor Stator Mixer with Hopper for Powder Emulsifying
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $1,602.28 through $1,688.32
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Ace Mixer builds the inline high-shear rotor-stator mixer for production lines that need more than a tank and an agitator. The pump-mounted rotor-stator head pulls product through a narrow work gap, applying intense shear in a single pass or recirculation loop. That action handles liquid-liquid emulsification, powder wet-out, agglomerate breakdown, and dispersion before the mix reaches filling or downstream processing.
In-line mounting keeps the unit compact. You can place it in a pipe run, on a recirculation skid, or close to the tank outlet, so there is less floor space and less manual handling than a conventional batch mixer. For many recipes, this also shortens the time between raw material addition and a consistent batch. The working gap, rotor speed, and feed arrangement matter; we size them against your viscosity, solids loading, and target dispersion rather than selling one head for every formula.
Powder addition through the hopper is where the design earns its place on many lines. Instead of dumping gums, starches, stabilizers, or thickeners into a vortex and hoping for the best, the hopper feeds material into the high-shear zone. That reduces fish-eyes and lump formation and lowers the manual effort needed to break down agglomerates. Results still depend on the ingredient, concentration, and process time. We do not promise a fixed particle size or emulsion stability without reviewing the formula and test conditions.
Construction is stainless steel for industrial processing, with wetted materials, seals, connections, motor power, and optional VFD selected to the application. Food, beverage, cosmetic, pharmaceutical, and chemical plants use these units for sauces, dressings, mayonnaise, syrups, dairy blends, creams, lotions, shampoos, liquid detergents, compatible liquid formulations, coatings, adhesives, and waterborne dispersions. If your product is abrasive, high-viscosity, or sensitive to heat, tell us early; the seal arrangement and motor selection change.
FAQ
Can it run continuously? Yes, when the pump and piping are sized for the duty. Can it handle powders? Often, but feed rate and hopper design must match the powder. What affects price? Motor power, seal type, contact material, connections, VFD, and documentation. Can we test? We recommend lab or pilot trials before full-scale ordering.
For a recommendation, send your batch size, material characteristics, required motor power, and local electrical specifications. We will review the process and quote a suitable Ace Mixer configuration.
Ace Mixer\’s inline high-shear rotor-stator mixer combines a hopper-fed powder mixing zone with a pump-mounted shear head for emulsification, dispersion, and agglomerate breakdown. It mounts in pipe runs or recirculation loops to improve batch consistency and reduce manual mixing. Available in stainless steel with optional VFD, custom seals, connections, and wetted materials for food, cosmetic, pharmaceutical, and chemical processing.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
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