Food Grade Drop In Batch High Shear Homogenizer with Hoist

This drop-in batch high shear homogenizer is built for plants that need a practical way to add a rotor-stator mixing head to an existing tank or movable frame. The hoist arrangement lets operators raise, lower, and position the unit without permanent tank modification, which suits labs, pilot lines, and short-run food or beverage production. Ace Mixer supplies these units as configurable industrial high shear mixers, not fixed catalog machines.

Mixing action covers high shear, dispersion, emulsification, and powder incorporation into liquids. For milk, juice, sauces, creams, and similar products, the head choice and shaft length matter more than a headline speed number. We confirm the working level, batch size, viscosity, and solids loading before recommending a rotor-stator style. Stainless steel contact parts are available in 304 or 316L, with other wetted-material details specified against the product and cleaning routine.

Specifications and configuration

• Speed control: optional VFD, adjustable 0 to 3000 rpm depending on motor and configuration.
• Motor power: 1.5 kW to 55 kW, selected for the process and model.
• Voltage: 220V to 480V; voltage, frequency, phase, and electrical arrangement confirmed for the destination market.
• Materials: 304 or 316L stainless steel for product-contact components as specified.
• Customization: motor power, controls, mixing head, hoist details, and wetted parts matched to the application.

For a batch high shear homogenizer, avoid sizing by tank volume alone. Product viscosity, whether the batch is liquid-liquid or powder-in-liquid, desired turnover, and available headroom all affect the choice. A variable speed high shear homogenizer with VFD can help when formulations change, but the motor and head still need to suit the heaviest expected duty. Mobile high shear homogenizer arrangements are useful where one unit serves several vessels; fixed mounting may be better for repeatable production positions.

Applications

Food and beverage processing, cosmetics and personal care, pharmaceutical and healthcare preparations, chemical processing, and compatible paints, coatings, and industrial formulations all use batch high shear mixing equipment. The correct head, material, and operating parameters depend on viscosity, ingredients, and process requirements.

FAQ

Can one unit handle both powder dispersion and emulsification? Often yes, but the mixing head and speed range must be matched to both duties. Send samples or formulation details.

Do you provide explosion-proof or sanitary certification? We do not list unverified certifications. Tell us the required standard and we will confirm what can be supplied.

How do I choose mobile or fixed installation? Choose mobile for multi-tank use and fixed for dedicated production positions. Consider floor space, hoist reach, and cleaning access.

To get a suitable recommendation, send your batch size, material characteristics, target rpm, required motor power, and local electrical specifications. Ace Mixer will review the application and quote a configuration that fits the process.