Customize 1000L Double-Layer SS Reactor Tank with Motor

1000L Double-Layer Stainless Steel Reactor Tank

This 1000L reactor is built for process applications where temperature control and material purity are non-negotiable. The double-layer jacket design allows for efficient heating or cooling of the vessel contents, and the motor core component is integrated to deliver reliable agitation for consistent batch results.

We fabricate the tank from stainless steel, typically 304 or 316L, depending on the chemical compatibility required by your process. The inner tank wall thickness is selected based on the working pressure and the specific gravity of the materials you plan to handle. Welds are full penetration and ground smooth to minimize product entrapment and facilitate cleaning.

The surface finish is critical for many applications. We offer a range of internal polish options, from a standard 2B finish to a mirror polish (Ra ≤ 0.4 µm) for pharmaceutical or food-grade requirements. The choice depends on your sanitation protocols and the risk of material buildup.

Heating and cooling are managed through the outer jacket. You can specify the heat transfer fluid—steam, thermal oil, or cooling water—and we will size the jacket and connections accordingly. For processes requiring precise temperature ramping, we can discuss options for increased heat transfer area or additional internal coils.

The agitation system is not an afterthought. We match the impeller type to your mixing objective. For low-viscosity blending, a standard turbine may suffice. For suspensions or emulsions, we might recommend a high-shear mixer or an anchor agitator with a scraper. The motor power and speed (fixed or variable) are specified based on the viscosity and volume of your batch.

Sealing is another area where we pay close attention. A mechanical seal is standard for most applications to prevent leakage and contamination. For processes involving volatile solvents or requiring sterile operation, we can discuss options for double mechanical seals or magnetic drives.

This reactor is suitable for chemical synthesis, pharmaceutical intermediates, food products, adhesives, and cosmetic bases. It is not a universal machine, which is why we ask for your process details before we quote.

Technical Specifications (Typical Configuration)

Parameter	Specification
Nominal Volume	1000L
Material	SS304 / SS316L
Jacket Type	Double-Layer (External)
Agitator	Motor Core Component (Type varies by duty)
Seal	Mechanical (options available)
Working Pressure	Atmospheric / Custom (specify)
Design Temperature	Dependent on fluid & material (specify)
Surface Finish	2B to Mirror Polish (Ra ≤ 0.4 µm)

Configuration Checklist for Buyers

Before requesting a quote, define the following:

• Chemical composition and concentration of the batch.
• Working volume (typically 70-80% of nominal volume).
• Operating and maximum design temperature.
• Operating pressure (vacuum, atmospheric, or positive pressure).
• Viscosity and solids content of the mixture.
• Required heating/cooling rates and media available.
• Mixing outcome (homogeneous solution, suspension, emulsion).
• Cleaning method (CIP) and any regulatory standards (FDA, CE, etc.).

This information determines the wall thickness, impeller design, seal type, and whether we need to specify a different material grade. It also helps us avoid under-engineering the vessel for your specific duty.

We have built reactors for pilot plants and production lines across multiple industries. Our engineering team can review your process parameters and recommend a configuration that balances performance with capital cost. We do not stock generic units and then try to fit them to your process—we build to your requirements.

If you are sizing a reactor for a new process or replacing an existing unit, send us your detailed process conditions. Include the materials involved, batch size, operating temperatures, pressure limits, and your mixing requirements. With that information, we can provide a technical proposal and a quotation for a reactor that will perform as expected in your production environment.