1000L Stainless Steel Vacuum Emulsifier Homogenizer Reactor

When you\’re processing emulsions, suspensions, or viscous liquid systems, the reactor vessel is not just a tank—it\’s the heart of your production line. Our 1000L stainless steel vacuum homogenizer reactor combines mixing, emulsifying, and vacuum processing in one unit, built for batch operations where particle size, uniformity, and repeatability matter.

We fabricate this reactor in 304 or 316L stainless steel, depending on your product\’s chemical compatibility. The internal surface is mechanically polished to a Ra ≤ 0.4 µm finish, which makes cleaning and sterilization straightforward—critical for food, cosmetic, and pharmaceutical applications. All welds are fully penetrated and ground smooth, eliminating crevices where product could accumulate.

The vessel is designed for full vacuum operation, allowing you to deaerate the batch before emulsification. This removes trapped air, which is essential for stable creams, ointments, and high-shear mixtures. The homogenizer head is driven by a top-mounted motor, and the scraper agitator ensures continuous heat transfer and prevents burn-on near the jacket. You can add a separate high-shear emulsifier, or use the integrated rotor-stator homogenizer—both are available in this configuration.

Heating and cooling are handled through a jacketed outer shell. You can choose electric heating, steam, or thermal oil circulation, depending on your plant\’s existing utilities. The jacket design allows precise temperature control, which matters for heat-sensitive formulations. The entire system can be controlled via a PLC panel with touchscreen interface, recording batch parameters for quality audits.

We build these reactors for industries like cosmetics, pharmaceuticals, food processing, and chemical manufacturing. Typical applications include lotions, toothpaste, adhesives, silicone emulsions, and even polymer dispersions. The working volume is typically 70–80% of the nominal 1000L capacity, so a full batch would be around 700–800 liters.

Technical Specifications

FAQ

Q: Can I use this for high-viscosity products?
Yes, the scraper agitator and homogenizer handle viscosities up to 50,000 cP, but confirm your specific product so we can adjust motor power and blade design.

Q: What cleaning options are available?
We can add spray balls for CIP (clean-in-place) and a slope-bottom design for complete drainage. Let us know your cleaning protocol.

Q: Do you provide documentation for pharmaceutical use?
We can supply material certificates, weld logs, and hydrostatic test reports. For GMP compliance, we recommend 316L with electropolishing and a double mechanical seal.

Before requesting a quote, gather these details: your raw material composition and concentration, batch size, operating temperature and pressure, viscosity range, required mixing speed or shear rate, and any cleaning or certification standards. With that information, we can recommend the right configuration—whether you need a simple vacuum mixer or a full emulsification system with PLC control.

Send us your process parameters and let our engineers help you select the correct vessel, agitator, and sealing arrangement. We\’ll provide a tailored quote based on your actual production needs.