Batch High Shear Mixer | Shampoo Cream Emulsifier | Mobile VFD

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Price range: $2,346.87 through $3,708.17

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We manufacture and sell the following types of mixers

High shear mixer

Mix, emulsify, homogenize, disintegrate and dissolve

Bottom Entry High Shear Mixer

Ideal for disintegrating solids and incorporating powders

Single-stage In-Line Mixer

Reduce mixing times by up to 80%

Three-stage In-Line Mixer

Reduce mixing times by up to 90%

Powder/Liquid Mixers

Quickly disperse and hydrate powders, even at higher viscosities

High-Shear Mixer with lift

Easy to move and lift

High-Shear Mixing Tank

Features heating, cooling, vacuum, and other functions

Dispersing mixer

Recommended RPM: 1480/2850 RPM

Product description

Batch High Shear Mixing for Emulsification and Powder Dispersion

Ace Mixer, an industrial mixing equipment manufacturer, builds this batch high shear mixer for plants that need one unit to handle shampoo, cosmetic cream, and similar emulsions without tying up a fixed tank line. The mobile frame with casters lets operators move the mixer between vessels or processing stations where the layout permits. For batch work, that keeps changeovers practical.

The mixing head combines high shear, dispersing, and emulsifying action, and helps incorporate powders into liquids. We configure the head, shaft, and wetted parts around the product. Stainless steel contact components are available; confirm grade and finish against your formulation and cleaning routine.

Specifications and Configuration

  • Motor power: 1.5 kW to 11 kW, selected by process demand and model.
  • Speed control: optional VFD for 0 to 3000 rpm, depending on motor and configuration.
  • Voltage: 220V to 480V; we confirm frequency, phase, and electrical arrangement for the destination market.
  • Mixing functions: high shear, dispersion, emulsification, and powder incorporation.
  • Structure: mobile frame with casters; stainless steel wetted parts and contact materials specified by application.
  • Customization: motor power, voltage, control system, mixing head, and other details matched to the process.

Selecting the Right Unit

Start with batch size and vessel dimensions, not just motor rating. Viscosity and ingredient order change how the head loads and how much turbulence reaches the batch. Required speed and motor power follow from that. Confirm voltage, frequency, and phase before quotation; a 3-phase 480V plant and a 220V single-phase site are different builds. Mixing head design and contact parts must suit the product. Mobile versus fixed installation depends on vessel access and floor space. For powder dispersion, feeding method matters as much as shear intensity.

Applications

These units are used in food and beverage processing, cosmetics and personal care, pharmaceutical and healthcare preparations, chemical processing, and compatible paints and coatings. They handle powder dispersion and liquid-liquid emulsification. Suitable head style, materials, and operating parameters depend on viscosity, ingredients, and process requirements; we do not quote a single setting for every formulation.

FAQ

Can one mixer handle different batch sizes? Often, but vessel diameter and fill level affect performance. Send both the smallest and largest batch.

Do you provide sanitary or explosion-proof models? We confirm configuration against your requirements; certifications are not assumed. Provide the target market and process environment.

What information speeds up a quote? Batch size, viscosity, ingredient list, target rpm, required motor power, vessel drawing, and local voltage/frequency/phase.

Send these details for a recommended batch high shear mixer configuration and quote.

Ace Mixer builds mobile batch high shear mixers for emulsifying, dispersing, and powder incorporation in cosmetics, food, pharma, and chemical production. Configure motor power, VFD speed control, voltage, mixing head, and stainless contact parts around your batch size, viscosity, and vessel layout. Send process details for a matched quote.

Single-stage in-line mixer

Three-stage in-line mixer

High-Shear Mixer with lift

High shear mixer

Stainless steel tank

Mixing tank

High Shear Mixer

Emulsification and Homogenization Tank

Batch High Shear Mixers

Emma Johnson

Customer Review

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

Thomas Taylor

Customer Review

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

Lauren Martinez

Customer Review

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

Amanda Davis

Customer Review

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

Robert Wilson

Customer Review

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

David Miller

Customer Review

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

Michael Johnson

Customer Review

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

James Anderson

Customer Review

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!