Batch High Shear Mixer for Cosmetic Cream, Soap and Shower Gel
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $734.23 through $788.20
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Matching the head to the batch, not the other way around
A batch high shear mixer pays for itself when the product needs mechanical work: breaking down agglomerates, pulling a powder into a liquid without lumps, or driving an oil phase into water at a droplet size the eye cannot resolve. In cosmetics and personal care that usually means cream and lotion emulsions. In soap and shower gel it means surfactant blends and the thickeners that follow them, where the mixer has to move a fairly heavy mass without dragging air in.
We assemble these units with VFD speed control from 0 to 3000 rpm, though the useful range for a 2,000 cP gel sits nowhere near the top. Motor sizing runs 1.5 kW to 55 kW depending on batch volume and viscosity at process temperature. Put an undersized motor on a 500 L tank and you stall at startup; oversize it and you can shear a polymer chain apart. Both mistakes cost more than the right motor.
What we confirm before quoting
- Batch size and vessel geometry: tank diameter, working height, existing vessel or new build
- Product viscosity, solids loading, and whether powder enters dry or as a slurry
- Wetted parts in 304 or 316L stainless, with gasket and shaft seal materials named
- Electrical supply: 220V to 480V, frequency, phase, and control cabinet expectations
- Portable high shear mixer on a mobile frame versus a fixed, flange-mounted unit
Mobile frames suit plants running several small vessels on one shift. Fixed mounting wins on large tanks, where shaft length and alignment become a rigidity problem rather than a convenience one. Specify the shaft length the tank actually needs; the standard length rarely fits an existing vessel.
Where these machines run
Food and beverage plants use the same platform for sauces and stabilizer dispersion. Pharmaceutical and healthcare formulations call for tighter documentation and 316L contact surfaces. Chemical processors, paint and coating producers use it for pigment wetting and liquid-liquid emulsification. Powder dispersion into viscous liquids is the single most common reason buyers contact us. In every case, the right head design, contact material, and operating parameters depend on the viscosity, ingredients, and process requirements of that specific product.
Specifications
- Speed control: Optional VFD for adjustable 0 to 3000 rpm, depending on motor and configuration
- Voltage: 220V to 480V, confirmed per target market with frequency and phase
- Motor power: 1.5 kW to 55 kW, sized to the process and model selected
- Functions: High shear, dispersion, emulsification, and powder incorporation into liquids
- Materials: 304 or 316L stainless, specified per application
- Structure: Wetted stainless components and contact materials specified to product requirements
- Customization: Motor power, voltage, control system, mixing head, and other details
- Manufacturer: Ace Mixer, an industrial mixing equipment builder offering configurable units
Questions buyers ask us
Can this mount on a tank we already own? Usually yes, but send the drawing. Flange bolt pattern, shaft length, and off-bottom clearance decide whether it works.
How do we choose between fixed and portable? Count the vessels and the batch sizes. One large tank points to fixed mounting; four 200 L tanks point to a mobile frame.
What do you need to recommend a configuration? Batch size, viscosity at process temperature, ingredient list, target rpm, required motor power, and your local voltage, frequency, and phase.
Send those details and we will come back with a configuration and a price rather than a generic datasheet.
A configurable batch high shear mixer for cosmetic creams, soap and shower gel, with optional VFD speed control, 1.5 to 55 kW motor options, and 304 or 316L wetted parts. Ace Mixer builds fixed or portable units around your batch size, viscosity, and local power supply.
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