Batch High Shear Emulsifying Mixer, Lab to Industrial, VFD
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $1,147.71 through $1,244.92
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Built Around the Batch, Not the Catalog
Most calls we take start the same way: a batch that will not go homogeneous or an emulsion that splits two days after filling. Rarely is it the motor. It is usually the shear head, the speed range, or how the powder gets pulled into the rotor. The same working parts run from bench trials through full-scale production, so a formula proven on the small unit does not have to be re-learned on the large one.
What Goes Into Each Unit
- Digital display with variable speed control; optional VFD, 0–3000 rpm depending on motor and configuration
- Motor power from 1.5 kW to 55 kW, sized to material and batch
- 220V to 480V, with voltage, frequency, phase, and wiring confirmed for the destination market
- High shear, dispersion, emulsification, and powder incorporation into liquids
- 304 or 316L stainless steel wetted parts
- Fixed or mobile frame
Choosing the Right Configuration
Batch size and vessel size drive everything else—a lab beaker and a 2,000 L tank need different shaft lengths, head diameters, and mounting. Viscosity comes next. A low-viscosity concentrate and a 30,000 cP cream behave nothing alike at the same rpm, so motor power and speed should follow the material, not the reverse. Confirm voltage, frequency, and phase early; a motor built for the wrong grid is expensive to correct.
Head geometry matters as much as horsepower. Tooth profile and rotor-stator clearance change how fast powder wets out and how tight an emulsion holds. A mobile high shear mixer suits plants running several vessels; a fixed mount is better on a dedicated line where floor space is tight.
Typical Service
Food and beverage plants run these on stabilizers, gums, and concentrates. Cosmetic lines use them for creams, lotions, and gels. Pharmaceutical and healthcare formulations call for wetted surfaces specified to the product. Chemical processors, coatings, and paint makers use the same platforms for pigment dispersion and liquid-liquid emulsification. Head type, material grade, and operating parameters always depend on viscosity, composition, and process requirement.
Straight Answers
Is VFD worth adding? If you change products or control powder addition by ramping speed, yes. Single-product lines often run fixed speed without issue.
Do I need 316L? Not always. Aggressive chemistry and pharma usually justify it; many food duties run fine on 304.
Can lab results be scaled up? Usually—send us the small unit\’s head geometry and rpm so we can match tip speed.
What to Send Us
Share your batch size, product viscosity, target rpm, required motor power, and local voltage, frequency, and phase. Those five details are enough for us to configure the right industrial high shear mixer and quote it.
Configurable batch high shear mixer for lab trials through full production. VFD speed control up to 3000 rpm, motor power from 1.5 kW to 55 kW, 304 or 316L wetted parts, and mobile or fixed mounting. Built by Ace Mixer for dispersion, emulsification, and powder incorporation.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
From placing the order to arranging air freight and finally receiving the equipment, the entire process went smoothly and professionally
Extremely secure home delivery.
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