Ace Mixer Inline High-Shear Rotor-Stator Pump for Soap, Powder and Emulsion
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $1,902.21 through $2,029.85
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Inline mixing for formulas that fight back
Some products resist blending. Chili sauce with suspended solids, hydraulic oil additive packages, liquid soap with powder thickener dumped in too fast, meat brines that separate overnight — a tank and an agitator only get you so far. The Ace Mixer inline rotor-stator pump puts the shear where the product already flows, so the work happens in one pass instead of a 40-minute loop.
What is happening inside the housing
Product enters the suction side and is pulled into a high-speed rotor spinning inside a close-tolerance stator. Clearances are tight — a fraction of a millimeter on most builds — so the material is driven through shear, acceleration and cavitation zones repeatedly before it leaves the outlet. Powder fed through a hopper or eductor on the suction side gets wetted before it can form lumps. Oil-in-water pairs come out as a tighter emulsion than a paddle in a tank will produce.
Plumbed as a recirculation loop on an existing vessel, one unit can serve several batches a day. Plumbed inline between batching and filling, it runs continuously. Both arrangements avoid the transfer pumps and manual pre-mixing steps that batch-only setups depend on.
Features that matter on the floor
- Single cartridge mechanical seal, with double-seal and flush options for solvents and abrasive slurries — you can service it without dropping the whole housing.
- 316L wetted parts, clamp or flange connections sized to your pipe; compact enough to fit a skid.
- VFD control so operators can slow the rotor for fragile emulsions and open it up for dispersion.
- Low hold-up volume and CIP-friendly geometry — no dead legs to trap product between runs.
Where we see these installed
Liquid soap, shampoo and detergent concentrates; mayonnaise, dressings, sauces and chili pastes; syrups and beverage compounds; starch, gum and thickener dispersion; cream and lotion emulsification; and compatible chemical, coating and adhesive emulsions. One configuration will not cover all of these. Abrasive solids and high-viscosity pastes need different rotor geometry and a larger motor frame, which is why we ask about the recipe before quoting a model.
Questions buyers usually ask
What flow rate do I need? Base it on tank turnover. Three to five passes per batch is a reasonable starting point; heavier bodies need more.
Can it take powder and liquid at the same time? Yes, provided the powder is metered in on the suction side. Flooding the hopper is the most common cause of lumps we troubleshoot.
Will it replace my tank agitator? Usually it complements one — the agitator keeps solids suspended, the pump does the dispersing.
Tell us batch size, viscosity range, solids content, target particle size and your local voltage and frequency. We will size rotor, motor and seal for the duty and send a quote with lead time.
Ace Mixer inline rotor-stator pumps handle liquid soap, sauces, hydraulic oil and hard-to-blend emulsions in a single pass. Powder wetting, dispersion and emulsification happen in the line, not in the tank. Send batch size, viscosity and voltage for sizing and a quote.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
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