5000L 316L Stainless Steel Jacketed Reactor with Agitator for Chemical Processing
This 5000-liter 316L stainless steel jacketed stirred reactor is built for chemical and industrial processing. Featuring a customizable agitator, heating/cooling jacket, and electropolished interior, it suits polymerization, blending, and pharmaceutical applications. Request a quote with your process parameters for a tailored configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $3,717.50 through $4,542.78
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
5000 Liter Jacketed Stirred Reactor – Built for Real Process Conditions
We fabricate this 5000-liter reactor for chemical and industrial operations where material integrity and mixing performance are non-negotiable. The vessel is constructed from 316L stainless steel – a grade chosen for its resistance to chlorides, acids, and general corrosion in demanding environments. Shell and head thickness are determined by your working pressure and temperature; we don\’t guess these numbers. Every weld is full penetration, ground smooth, and passivated to maintain the material\’s protective oxide layer.
The jacket is designed for either steam heating or chilled water cooling, depending on your process. We can also configure it for thermal oil circulation if you need higher temperature uniformity. The internal surface is electropolished to a Ra ≤ 0.4 µm as standard, which makes cleaning and batch changeovers straightforward – a critical factor in pharmaceutical or food applications. For chemical duty, we can adjust the finish to match your requirements.
Our agitator system is not a one-size-fits-all. We offer anchor, turbine, paddle, or combinations based on your viscosity, solid content, and desired mixing intensity. The shaft seal is a mechanical seal with a flush plan; for volatile or toxic media, we recommend a double mechanical seal with barrier fluid. The reactor is delivered with a control panel for temperature monitoring and agitator speed control, but we can integrate with your existing DCS if needed.
Where This Reactor Fits
Typical applications include resin polymerization, dye intermediate synthesis, solvent recovery, and specialty chemical blending. It also serves in pharmaceutical intermediate production where cleanability and traceability matter. The 316L material and internal finish allow for CIP/SIP protocols.
Technical Specifications
| Nominal capacity | 5000 L |
| Material | 316L stainless steel (shell, head, wetted parts) |
| Jacket type | Dimple or half-pipe (optional) |
| Design temperature | Custom – based on process |
| Design pressure | Custom – full vacuum to 10 bar (or higher) |
| Stirrer | Anchor / turbine / paddle / custom |
| Seal | Single or double mechanical seal |
| Surface finish | Ra ≤ 0.4 µm internal, external brushed |
FAQ
Q: What is the working volume? Typically 80% of nominal – so 4000 L for a 5000 L vessel, but we can adjust baffles and agitator height to optimize for your batch size.
Q: Can I use it under vacuum? Yes, if you specify vacuum operation we reinforce the vessel and use a proper seal design.
Q: How do I clean it? The polished surface and spray ball nozzle (optional) allow for effective CIP. We can also add a manhole for manual access.
Q: What about delivery? Standard lead time is 6–8 weeks after engineering approval. We ship worldwide with full documentation.
Before You Request a Quote
Tell us the chemical composition and concentration of your media, the batch volume you intend to run, operating and design temperatures, pressure conditions (atmospheric, pressurized, or vacuum), viscosity and solids content, heating/cooling requirements, mixing goals, and any cleaning or seal standards you must meet. With these details, our engineers can specify the correct wall thickness, jacket type, agitator geometry, and sealing arrangement. Send your process data to get a configuration that matches your production reality – not a generic tank.
We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.
We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!
