400L Stainless Steel Vacuum Double-Jacket Emulsion Dispersion Reactor
This 400L stainless steel vacuum double-jacket reactor is designed for emulsion dispersion and uniform mixing. It features high-shear emulsification, precise temperature control, and a hygienic polished finish. Suitable for cosmetics, pharmaceuticals, and chemicals. Customize heating, cooling, agitation, and sealing to meet your specific process requirements. Request a quote with your batch details.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $3,709.21 through $4,488.52
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
400L Stainless Steel Vacuum Double-Jacket Emulsion Dispersion Reactor
This 400-liter reactor is built for processes that demand tight control over temperature, vacuum, and shear. We manufacture it for emulsion polymerization, adhesive production, cosmetic creams, and pharmaceutical dispersions where batch consistency matters more than raw agitation speed.
The vessel is fabricated from stainless steel (304 or 316L options), depending on the corrosiveness of your media. We use full-penetration welds, then mechanically polish the interior to a smooth, hygienic finish for easy cleaning and reduced product adhesion. The double jacket is split into zones for better heat transfer, and you can specify either electric heating or thermal oil circulation. The vacuum-rated head accommodates a condenser or reflux system, and the seal options range from mechanical seals to magnetic drives for zero-leak operation.
Mixing is handled by a high-shear emulsifier mounted on the bottom or side, combined with an anchor or paddle agitator for bulk movement. This combination produces stable emulsions and fine dispersions without dead zones. We also offer a scraped-surface wiper for viscous products.
Typical applications include water-based coatings, silicone emulsions, pharmaceutical ointments, and chemical intermediates. The reactor is easy to clean with CIP nozzles, and the control panel can be integrated with your existing PLC.
Technical Specifications
| Parameter | Value |
|---|---|
| Nominal Volume | 400 L |
| Material | Stainless steel (304/316L options) |
| Jacket Type | Double jacket, zoned |
| Heating | Electric, thermal oil, or steam (custom) |
| Cooling | Jacket water or oil |
| Pressure | Full vacuum to design pressure (customizable) |
| Mixer | High-shear emulsifier + anchor agitator |
| Seal | Mechanical seal or magnetic drive |
We don\’t list fixed numbers because your process determines them. For example, the working pressure and temperature rating depend on the vessel wall thickness and the nozzle layout. We can design to ASME or PED standards if you need certification.
FAQ
Q: What is the difference between single and double jacket?
A: A double jacket gives more uniform temperature control and faster heat-up/cool-down, especially for large batches. The second jacket also acts as a safety barrier.
Q: Can I use this reactor for high-viscosity materials?
A: Yes, we can add a scraped-surface wiper and increase the motor power. Tell us the viscosity range and we\’ll size the agitator accordingly.
Q: How do I clean the reactor between batches?
A: The polished interior and CIP spray balls allow automated cleaning. For products that cure, you may need a solvent rinse cycle—we can design the nozzles for that.
Q: What information do you need for a quote?
A: Send us your material composition, batch size, operating temperature, pressure, and the mixing result you expect. Also mention whether you need vacuum distillation or just inert gas blanketing.
When you\’re ready, tell us what you\’re processing and we\’ll recommend the right configuration. We\’ll confirm the vessel thickness, agitator type, and seal style based on your actual duty.
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We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
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