100-10000L High Shear Homogenizing Reactor | Lotion Shampoo Mixing Tank & Essential Oil Mixer

Industrial high shear homogenizing reactor for lotion, shampoo, essential oil, and fermentation processes. Available in 100 to 10,000 liters with 316L stainless steel construction, precise temperature control, and customizable agitation systems.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $3,503.46 through $4,538.03

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Optional agitator
Propeller mixer

Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing

Paddle mixer

Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing

Frame Agitator

Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank

Scraper agitator

Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank

Dispersion mixer

Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion

Homogenizer

Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing

Magnetic mixer
Magnetic mixer

Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition

Anchor & Homogenizer combine

Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L

Product description

Multi-Purpose High Shear Homogenizing Reactor for Liquid Processing

This reactor is built for production lines that handle emulsions, suspensions, and dispersions. Whether you\’re processing lotion, shampoo, essential oil blends, or fermentation broths, the unit combines a jacketed vessel with a high shear homogenizer and anchor agitator in one configuration.

We manufacture the vessel from 304 or 316L stainless steel, depending on your product\’s corrosiveness and cleanliness requirements. Internal surfaces are mirror-polished to Ra ≤ 0.4 µm, which makes cleaning between batches straightforward and reduces the risk of product contamination. The outer surface can be brushed or polished, and insulation is available for processes that require stable temperature control.

The heating and cooling jacket is designed to match your thermal duty. Saturated steam, thermal oil, or electric heating can be specified, while cooling can run on chilled water or glycol. Working pressure ranges from atmospheric to full vacuum, and the vessel can be designed to ASME, PED, or GB150 standards upon request.

The high shear homogenizer operates at tip speeds sufficient to create fine particles and stable emulsions. Combined with the anchor scraper that keeps the heat transfer surface clean, this setup handles viscous products without burning or fouling on the vessel wall. For fermentation applications, we can add a sterile seal system, sparging ring, and ports for probes and sampling.

Technical Specifications

Parameter Range / Option
Capacity 100 L – 10,000 L
Material SS304, SS316L, duplex
Internal finish Ra ≤ 0.4 µm, mirror polish
Heating Steam, thermal oil, electric
Cooling Chilled water, glycol
Design pressure Atmospheric to full vacuum
Agitation High shear + anchor scraper
Seal Mechanical seal, sterile option

FAQ

What is the difference between a homogenizing reactor and a regular mixing tank?
A homogenizing reactor has a high-speed rotor-stator head that creates intense shear, breaking droplets and particles to sub-micron levels. A regular tank simply stirs the batch. For lotions, creams, and fine emulsions, the homogenizer is essential.

Can I use this reactor for fermentation?
Yes, with modifications. We add a sterile mechanical seal, a sparger for air or nitrogen, and ports for pH, DO, and temperature probes. The vessel can also be designed for steam-in-place (SIP) sterilization.

How do I choose between 304 and 316L stainless steel?
316L offers better corrosion resistance, especially when your product contains chlorides, acids, or salt. For cosmetics and pharmaceuticals, 316L is the standard choice. For less aggressive products, 304 is cost-effective.

What information do you need for a quote?
Let us know the product composition, batch volume, operating temperature, pressure, viscosity, and whether you need heating, cooling, or vacuum. Also mention any required certifications or cleaning protocols.

Before requesting a quote, review your process parameters: the chemical nature of your materials, solids content, and the mixing intensity you actually need. This helps us recommend the right motor power, homogenizer tip speed, and jacket design. Send us your process details and we\’ll provide a configuration that fits your production line.

Emma Johnson

Customer Review

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

Thomas Taylor

Customer Review

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

Lauren Martinez

Customer Review

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

Amanda Davis

Customer Review

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

Robert Wilson

Customer Review

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

David Miller

Customer Review

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

Michael Johnson

Customer Review

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

James Anderson

Customer Review

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!