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50-5000L SUS316L Vacuum Emulsifier for Heated Mayonnaise Mixing

A configurable 50–5000 L SUS316L vacuum emulsifier for heated mayonnaise and other viscous emulsions. Vessel finish, heating arrangement, agitator, rotor-stator drive, seals, and electronic controls are selected around batch volume, formulation, process sequence, and cleaning requirements. Share your operating conditions to define a practical specification for quotation.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $7,769.80 through $8,642.35

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Vacuum Emulsifier for Mayonnaise and Viscous Products

This 50–5000 L heated mixing machine is configured for batches that need controlled heating, mixing, and vacuum-assisted emulsification. In mayonnaise production, the process challenge is incorporating oil into the aqueous phase while developing a stable texture and limiting entrained air. Batch size alone does not determine the right configuration: formulation viscosity, oil addition rate, target batch time, and cleaning method all affect vessel and rotor-stator design.

Product-contact parts are specified in SUS316L, subject to the agreed material scope. We confirm which surfaces require this grade, along with gasket compatibility for the recipe and cleaning chemicals. Welds in product-contact areas should be continuous and finished to the required sanitary standard; the specified internal polish and surface finish should be agreed before fabrication. Vessel geometry, manway access, and drain arrangement also affect cleaning and product recovery.

Process and configuration details

Heating may be designed around a jacket or another project-specific arrangement. The heat-transfer medium, required temperature range, batch properties, and available utilities determine the heating area and control approach. A temperature sensor location and control response should be reviewed against the actual product, since readings near a heated wall may not represent the full batch.

The agitator and homogenizer have different jobs. A slow-speed anchor or sweep can move viscous product through the vessel; a high-speed rotor-stator creates localized shear for emulsification. Motor and gearbox sizing depend on viscosity, working volume, required shear, and operating sequence. Vacuum level and sealing details must likewise be matched to the process and selected seals. Electronic controls can be configured to the agreed operating steps and instrumentation; control functions are confirmed during specification.

Technical specification

Item	Configuration basis
Nominal capacity	50–5000 L; working volume to be confirmed
Product-contact material	SUS316L, scope and finish to be specified
Process functions	Heating, mixing, vacuum, homogenization
Drive and controls	Selected to suit formulation and process sequence
Heating, speed, vacuum, finish	Project-specific; not defined by the base title

Applications and purchasing questions

Typical applications include mayonnaise, dressings, sauces, creams, and other emulsified products in food, cosmetic, and pharmaceutical manufacturing, subject to hygienic and regulatory requirements. Is the full batch processed under vacuum, or only during deaeration? What are the oil addition profile, target temperature, viscosity, and cleaning procedure? These details influence the vessel, drive, seals, and controls more than nominal capacity alone.

For a useful quotation, send the batch size and working volume, formulation or viscosity range, process sequence, heating and cooling utilities, required finish, cleaning method, site power, and applicable standards. Our engineers can then recommend a configuration without assuming that one agitator or homogenizer arrangement fits every recipe.

High Shear Vacuum Emulsifier Mixer for Creams Detergents and Chemical Pastes

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

50-5000L SUS316L Vacuum Emulsifier for Heated Mayonnaise Mixing

Vacuum Emulsifier for Mayonnaise and Viscous Products

Process and configuration details

Technical specification

Applications and purchasing questions

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