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Vacuum Emulsifier Mixer with Homogenizer for Batch Processing

A fixed vacuum emulsifier mixer combines vessel agitation and homogenization for batch products where texture, air entrainment, and temperature control matter. Configuration depends on working volume, viscosity, formulation chemistry, cleaning method, and required shear. Share your process details to define suitable materials, drives, seals, vacuum provisions, and optional heating or cooling before requesting a quotation.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $6,889.62 through $7,660.57

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Vacuum emulsification for controlled batch processing

We configure fixed vacuum emulsifier mixers around the product’s viscosity, batch size, and required texture. Vacuum processing can help limit air entrainment during mixing and homogenization, which is useful when bubbles affect appearance, filling, or product stability. The vessel, mixing elements, and homogenizer arrangement must be selected as a system; a high-shear head alone will not correct poor circulation in a large or highly viscous batch.

Construction and configuration

Product-contact parts can be specified in stainless steel grades suited to the formulation, cleaning chemistry, and applicable plant requirements. Stainless steel 316L may be considered for chloride exposure or demanding pharmaceutical and cosmetic service, while 304 may suit less corrosive duties. Final selection should follow a review of ingredients and cleaning procedures. Welds, internal corners, and surface finish need to match sanitation and cleanability requirements. Seal materials also depend on temperature, product chemistry, and vacuum conditions.

Drive selection depends on batch rheology and the required speed range. Anchor or scraper-style agitation may support wall turnover in viscous products; a rotor-stator homogenizer is used when stronger local shear is needed. We size the motor, gearbox, shaft, and impeller for the actual load rather than relying on product name alone. Heating or cooling can be designed into the vessel jacket when the process requires temperature control. Heating medium, control range, ramp time, and cooling duty should be defined during engineering.

Typical applications

These systems are used for creams, lotions, gels, ointments, sauces, and other emulsified or dispersed products. A cosmetic cream line may need vacuum deaeration and repeatable texture, while a food formulation may place greater emphasis on cleanability and ingredient handling. The batch recipe and cleaning method drive the final design.

Technical specification basis

Parameter	Engineering basis
Working volume	Set by batch size, headspace, and vessel geometry
Product-contact material	Selected for formulation and cleaning chemistry
Agitation and homogenizer	Selected for viscosity, shear, and circulation needs
Heating and cooling	Specified when process temperature control is required
Vacuum, controls, and seals	Defined from process and operating conditions

Frequently asked questions

Can one configuration handle every viscosity? No. High-viscosity batches may need different agitation geometry, drive torque, and discharge provisions.

What should be included in an inquiry? Provide batch volume, ingredient viscosity or formulation range, target temperature, required texture, vacuum needs, cleaning method, and available utilities. These details let our engineers recommend a practical configuration and identify any production constraints before quotation.

316 Stainless Steel Vacuum Emulsifier with Hydraulic Lift

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!