Triple Stage Vacuum Emulsifying Mixer for Ointments and Pastes - Image 1

Triple Stage Vacuum Emulsifying Mixer for Ointments and Pastes - Image 2

Click to enlarge

Triple Stage Vacuum Emulsifying Mixer for Ointments and Pastes

Designed for demanding ointment and paste production, this triple-stage vacuum emulsifying mixer combines high-shear dispersion with configurable bulk agitation and circulation. The system is engineered around batch size, viscosity, ingredient addition, heating needs, cleaning practices, and vacuum requirements. Share process details and a representative formulation so our engineers can recommend suitable materials, drives, seals, and mixing elements.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $6,602.01 through $7,295.88

Ask For A Quotation

Guaranteed Safe Checkout

Process control for viscous batches

Heavy ointments and pastes can trap air, resist circulation, and develop uneven texture if the mixer is selected around vessel volume alone. We configure this triple-stage vacuum emulsifying system around the product’s viscosity profile, batch size, powder addition method, and required finish. The stages and their roles should be confirmed for each process; a typical arrangement coordinates bulk agitation, high-shear dispersion, and product circulation or transfer.

High shear helps reduce agglomerates and disperse oil and water phases, while a slower anchor or sweep agitator can move material at the vessel wall. Scrapers may be specified where the formulation tends to build up on heated surfaces. Excessive rotor speed is not a substitute for suitable circulation: in a thick batch, poor flow can leave hot spots or untreated zones.

Construction and configuration

Product-contact construction is commonly specified in 316L stainless steel when corrosion resistance or sanitary cleaning is important; 304 may suit non-contact structural parts. Final material selection depends on ingredients, cleaning chemicals, and process requirements. We discuss weld finishing, drainability, surface finish, and seal compatibility with the intended cleaning method. Mechanical seals and elastomers must be matched to product chemistry, temperature, and vacuum conditions.

Heating may use a jacket or another engineered method, with the choice depending on heat-transfer needs, batch size, and available plant utilities. Temperature sensors and control logic are selected to support the process rather than relying on a generic setpoint. Motor and gearbox sizing considers viscosity, startup torque, operating speed, and duty cycle. Agitator geometry and rotor-stator selection also depend on solids, shear sensitivity, and target particle or droplet distribution.

Planning data

Specification	Configuration basis
Working capacity	Set from batch size, headspace, and expansion allowance
Contact materials	Selected for formulation and cleaning compatibility
Heating and cooling	Based on process temperatures and utility availability
Vacuum and drives	Defined by deaeration needs, viscosity, and batch cycle

Applications and purchasing questions

Typical applications include pharmaceutical ointments, cosmetic creams, sealants, and specialty pastes. A pilot trial can reveal whether powders wet out reliably and whether the batch can be discharged without excessive residue.

FAQ: Is vacuum always required? No. It is useful when air removal, foaming control, or reduced oxidation matters; the required vacuum level depends on the formulation and process.

What should we send for a quotation? Provide batch volume, ingredient sequence, viscosity or a representative sample, temperature range, cleaning procedure, required cycle time, and site utilities. These details let our engineers recommend vessel geometry, agitators, seals, heating, and controls without guessing.

Heated High Shear Liquid Soap Mixer for Detergent Production

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Triple Stage Vacuum Emulsifying Mixer for Ointments and Pastes

Process control for viscous batches

Construction and configuration

Planning data

Applications and purchasing questions

Related Products