Vacuum Emulsifying Mixer Production Line for Creams and Sauces
A configurable vacuum emulsifying mixer production line for processing creams, sauces, and other liquid or semi-viscous products. Vessel volume, stainless steel grade, agitator and homogenizer selection, heating method, seals, and controls are specified around the recipe and plant requirements. Share batch size, process conditions, utilities, and cleaning needs to help our engineers recommend a suitable configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $7,229.59 through $8,522.96
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Process configuration
Our vacuum emulsifying mixer production line is configured around the product’s viscosity, batch size, and required texture. It can combine charging, heating or cooling, mixing, vacuum deaeration, and transfer into a coordinated process. Creams and sauces often need different shear levels: a stable cosmetic emulsion may need controlled homogenization, while a food sauce containing particulates may require gentler agitation to protect its texture.
We size the vessel and select the agitator and homogenizer after reviewing the recipe, addition sequence, target batch time, and cleaning method. A scraper agitator can help move viscous material along the vessel wall; the homogenizer type and position depend on whether the process needs fine droplet reduction or simply uniform dispersion. Motor and gearbox sizing also depend on viscosity and startup conditions, not only nominal batch volume.
Materials and fabrication
Product-contact parts are commonly specified in 316L stainless steel when formulation chemistry or hygiene requirements call for it; 304 may suit less demanding applications. We confirm the grade against ingredients, cleaning chemicals, and applicable plant standards. Welds in product-contact areas are finished to support cleaning, and the requested internal surface finish should be stated in the quotation scope. Seal material and shaft-seal arrangement are selected for temperature, vacuum duty, and product compatibility. These details matter: an unsuitable elastomer can swell or wear even when the vessel material is correct.
Configuration points
| Item | Selection basis |
|---|---|
| Working volume | Batch size, headspace, and foaming behavior |
| Heating and cooling | Available steam, hot water, or electric utilities; required ramp and cooling times |
| Agitation and homogenization | Viscosity, solids, target texture, and shear sensitivity |
| Controls and transfer | Recipe steps, temperature monitoring, discharge method, and line integration |
Applications and purchasing questions
Typical applications include cosmetic creams, food sauces, and liquid or semi-viscous formulations. In food service, particle size and cleanability can govern the mixer choice; in cosmetics, air control and repeatable emulsion texture often receive more attention.
Can one line handle several products? Often, but viscosity range, allergen or formulation changeovers, and cleaning validation affect the design. What information is needed for a recommendation? Send batch volume, ingredients or a representative product sample, viscosity or process observations, target temperature, cycle time, utilities, cleaning requirements, and site voltage. This lets our engineers propose a vessel, drive, seals, heating method, and controls that match the actual process.
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Price range: $7,724.98 through $9,191.95We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
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We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
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We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!
