Heated High Shear Liquid Soap Mixer for Detergent Production
A heated high-shear mixer tank for liquid soap and detergent production, configured around batch volume, viscosity, ingredient charging, and cleaning requirements. Options may include a rotor-stator head, low-speed agitation, a heating jacket, temperature controls, and application-specific stainless steel construction. Share your formula properties, target temperature, batch cycle, and utilities so the mixing and heating system can be sized for your process.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $2,795.28 through $3,159.23
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Liquid Soap Mixing for Controlled Batch Production
This heated homogenizing mixer tank is configured for liquid soap and detergent batches that need controlled heating, ingredient incorporation, and high-shear processing. The rotor-stator head can help disperse selected ingredients and reduce visible lumps, while a separate low-speed agitator may be specified to keep the batch moving and limit settling. The right arrangement depends on viscosity, batch size, powder addition rate, and the finished product’s sensitivity to air and shear.
We size the vessel and mixing system around the process rather than assume one impeller suits every formula. A thin hand soap and a concentrated detergent can behave very differently during charging and discharge. Excessive shear may introduce foam or affect a shear-sensitive formulation; inadequate circulation can leave cool zones or poorly dispersed material. A process description and, where possible, a sample batch procedure help establish the working volume, motor and reducer requirements, and mixer configuration.
Construction and process options
Product-contact surfaces can be specified in stainless steel grades such as 304 or 316L, subject to chemical compatibility and cleaning requirements. Welds, internal corners, and the vessel bottom should be designed for the selected cleaning method and drainage needs. Surface finish is defined by the application; a finer polish may be appropriate where residue control matters, but it does not replace sound weld finishing or a validated cleaning procedure. Seal materials also require review against surfactants, fragrance oils, temperature, and cleaning chemicals.
Heating may use a jacket or another engineered arrangement selected for the required heat-up time, utility availability, and product properties. Temperature sensing and control details are set during design; the heat-transfer area and control response depend on batch volume and viscosity. Motor, reducer, shaft, and impeller selections are likewise based on operating load, not just tank capacity. Access for seal inspection, rotor-stator maintenance, and safe lifting of removable components should be resolved before fabrication.
Configuration details
| Item | Specified to order |
|---|---|
| Batch capacity | Working volume and headspace |
| Wetted material | Grade based on formula and cleaning |
| Heating | Method, utility, and control range |
| Mixing system | Shear head, agitator, drive, and seal |
| Finish and discharge | Cleaning, outlet, and transfer requirements |
Applications and purchasing questions
Typical applications include liquid hand soap, body wash, shampoo, and household detergent, subject to formulation trials. Is the tank suitable for my batch? Capacity must account for working volume, foam, and charging headspace. Can it handle powders? That depends on powder wetting behavior, feed method, and the required shear. What information is needed for a quotation? Send batch size, formula or ingredient properties, target temperature, cycle time, utilities, cleaning procedure, and site electrical requirements. These details let our engineers recommend a practical configuration and identify customization needs before pricing.
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We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!
