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Triple-Stage Inline High-Shear Vacuum Emulsifying Mixer

A triple-stage inline high-shear vacuum emulsifying mixer for recirculating, dispersing, and deaerating process batches. Configuration depends on batch volume, viscosity, formulation, temperature limits, and target droplet size. We work with manufacturers to define wetted materials, rotor-stator arrangement, drive, sealing, and thermal controls, with recipe trials recommended when a specific particle-size result is required.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $9,401.47 through $11,201.85

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Process design for fine emulsions

This triple-stage inline high-shear vacuum emulsifying mixer is configured for processes that need repeated dispersion and homogenization while limiting air entrainment. It can suit creams, lotions, sauces, and pharmaceutical or chemical emulsions. A “nano-level” result is not guaranteed by the machine alone: droplet size depends on formulation, phase ratio, temperature, viscosity, flow rate, and the number of passes. We recommend testing the actual recipe and defining a measurable particle-size target before sizing the system.

The process layout may pair a vacuum-capable vessel with a recirculation loop through the three-stage rotor-stator assembly. Vacuum helps remove entrained air, while inline shear breaks down dispersed droplets. The loop, inlet conditions, and pass count matter: an undersized feed line or excessive viscosity can limit throughput, while unnecessary recirculation can add heat and increase processing time.

Construction and configuration

Product-contact parts are commonly specified in 304 or 316L stainless steel according to the recipe, cleaning chemicals, and corrosion exposure. We define wetted materials, weld finish, surface treatment, and any polishing requirement with the customer; hygienic service may call for smooth, cleanable welds and documented surface-finish criteria. Seal materials must match product chemistry, temperature, vacuum conditions, and cleaning cycle. Seal selection should be confirmed against the actual formulation rather than chosen by temperature rating alone.

Drive power, speed control, reducer arrangement, and rotor-stator geometry are selected around viscosity, batch size, flow rate, and required shear. If temperature control is needed, a vessel jacket or another specified heating method can be considered, with controls and sensors matched to the process. High shear can generate heat, so cooling capacity and temperature measurement may be as important as heating.

Key specification points

Item	Engineering basis
Capacity and flow	Batch volume, viscosity, and target circulation rate
Wetted construction	Product compatibility, cleaning, and finish requirements
Drive and shear stages	Recipe, droplet-size target, and allowable temperature rise
Vacuum and thermal control	Deaeration objective and process temperature range

FAQ

Can it produce a specified nano-scale emulsion? That requires trials and particle-size testing; formulation and operating conditions are decisive.

What information is needed for a quote? Share batch size, ingredients and viscosity range, phase proportions, target droplet size, operating temperatures, vacuum needs, cleaning method, available utilities, and required documentation. These details let our engineers recommend a testable configuration rather than an oversized or poorly matched unit.

500L High Shear Vacuum Homogenizer for Cream and Lotion

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Triple-Stage Inline High-Shear Vacuum Emulsifying Mixer

Process design for fine emulsions

Construction and configuration

Key specification points

FAQ

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