Steam-Heated Liquid Soap, Shampoo & Lotion Mixing Reactor
Steam-heated mixing reactor systems for liquid soap, shampoo, lotion, and detergent batches. Vessel volume, stainless steel grade, agitator type, drive, seals, and temperature controls are configured around product viscosity, batch size, heating conditions, and cleaning requirements. Share your process details to help determine a practical equipment specification.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $3,430.21 through $3,891.23
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Liquid Mixing for Soap, Shampoo, and Lotion Production
This steam-heated mixing reactor is configured for batches that need controlled heating, blending, or both. It can support liquid soap, shampoo, lotion, and detergent processes, but the right vessel and agitation system depend on viscosity, batch size, ingredients, and the required finished texture. A thin detergent base and an aeration-sensitive lotion do not call for the same mixing setup.
We size the tank and select its agitator around the process rather than assuming one mixer fits every formula. A sweep or anchor-style agitator may suit thicker products and help move material near the vessel wall. A high-shear head can be specified when a process requires faster dispersion or emulsification; its suitability depends on formulation and operating conditions. Motor and gearbox selection also depends on viscosity, fill level, and starting load.
Construction and Heating Considerations
Product-contact parts can be specified in 304 or 316 stainless steel, subject to ingredient compatibility and cleaning requirements. Internal welds, crevices, and surface finish deserve particular attention in products that leave residue or require frequent changeovers. Weld finishing and passivation can be specified as appropriate for the application. Seal materials should be checked against the formula, cleaning chemicals, and process temperature.
Steam heating is typically arranged through a jacket or another engineered heat-transfer surface. Heating performance depends on the steam supply, vessel geometry, batch volume, and product viscosity. Temperature controls and instrumentation are selected for the required operating range and control approach. Confirm site steam pressure, condensate handling, and any applicable pressure-vessel requirements before finalizing the design.
Configuration Data
| Item | Configuration basis |
|---|---|
| Working volume | Specified to order from batch size and usable fill level |
| Product-contact material | 304 or 316 stainless steel, subject to compatibility |
| Heating | Steam arrangement and controls configured to process conditions |
| Agitation | Selected for viscosity, mixing duty, and shear requirements |
| Drive and seals | Selected from load, speed, temperature, and product data |
Questions to Resolve Before Quoting
Can one machine make several products? Often, but viscosity range, changeover time, cleaning method, and cross-contamination controls must be reviewed.
What should we send for sizing? Provide batch volume, ingredient or viscosity range, target temperature, mixing sequence, available steam conditions, cleaning method, and electrical supply. Include any requirements for vacuum, high shear, or regulated construction.
Use those process details to establish working capacity and mixer duty before comparing vessel dimensions. That gives our engineers a sound basis for recommending a configuration and preparing a quotation.
We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.
We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!
