1000 Gallon Jacketed Mixing Tank with Dual Agitators and High Shear Disperser
This 1,000-gallon jacketed mixing tank combines a scraper agitator with a high-shear disperser for processes that need wall sweeping and rapid powder incorporation or dispersion. Vessel materials, surface finish, seals, drives, jacket duty, and controls depend on the formulation, cleaning method, operating temperatures, and required working volume. Share process details to develop a suitable configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
$2,942.24 – $3,401.52Price range: $2,942.24 through $3,401.52
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing

Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing

Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank

Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank

Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion

Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing

Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition

Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Designed for temperature-controlled mixing
This 1,000-gallon jacketed mixing tank combines two agitation functions in one vessel: a scraper-equipped agitator for moving material along the heated or cooled wall, and a high-shear disperser for incorporating powders, breaking down agglomerates, or forming emulsions. The arrangement can suit batches where bulk circulation and localized high-speed mixing are both required. Actual performance depends on formulation, batch size, viscosity, and the selected impeller geometry.
Construction and configuration
We establish wetted-part material, finish, and fabrication details from the product and cleaning requirements. Stainless steel grade, weld finish, internal polishing, and gasket compatibility should be specified together; a caustic wash, solvent exposure, or sanitary cleaning cycle can change the appropriate choices. Jacket design and heating or cooling connections are sized around the required heat-transfer duty, utility conditions, and temperature range. Temperature sensors and controls can be configured to suit the process, but control response also depends on sensor location and batch circulation.
The scraper material and clearance need to match wall finish, viscosity, and operating temperature. Drive and gearbox selection depends on torque, speed, duty cycle, and startup conditions; high-viscosity products may require different sizing from free-flowing liquids. High-shear head type, position, and speed should be reviewed against the required dispersion result and the risk of aeration or excess heat. Seal style is selected for product compatibility, pressure or vacuum requirements, and cleaning method.
Typical applications
Potential uses include cosmetic creams and lotions, food sauces and fillings, beverage concentrates, pharmaceutical preparations, and process chemicals. For example, a formulation that thickens during heating may need scraper action to reduce wall buildup while the disperser incorporates a powder phase. Confirm sanitation, contamination-control, and regulatory requirements early; they affect vessel details and documentation.
Configuration data
| Item | Basis for specification |
|---|---|
| Nominal capacity | 1,000 gallons; confirm working volume and headspace |
| Vessel | Jacketed; material, finish, and design conditions to be defined |
| Agitation | Dual agitators with scraper blade and high-shear disperser |
| Drives and seals | Selected from product properties and operating conditions |
| Thermal system | Heating or cooling utility and control range to be specified |
Common questions
Is 1,000 gallons the working volume? Not necessarily. Confirm usable batch volume, fill level, and required headspace.
Can the tank handle a viscous product? That requires viscosity across the full process, startup condition, and target mixing time to size the drives and agitators.
For a useful quotation, send the batch volume, product density and viscosity range, ingredients and powder-addition method, temperature profile, cleaning procedure, utilities, and any pressure or vacuum conditions. These details let our engineering team recommend a buildable configuration rather than an underspecified tank.
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Customer Review
We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
Thomas Taylor
Customer Review
We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.
Lauren Martinez
Customer Review
We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
Amanda Davis
Customer Review
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
Robert Wilson
Customer Review
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
David Miller
Customer Review
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
Michael Johnson
Customer Review
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
James Anderson
Customer Review
I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!
