Industrial Batch High Shear Mixer for Cosmetics, Paint & Emulsions

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Email:info@ace-chn.com

Tel:+86 18626835909

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Price range: $768.64 through $826.75

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We manufacture and sell the following types of mixers

High shear mixer

Mix, emulsify, homogenize, disintegrate and dissolve

Bottom Entry High Shear Mixer

Ideal for disintegrating solids and incorporating powders

Single-stage In-Line Mixer

Reduce mixing times by up to 80%

Three-stage In-Line Mixer

Reduce mixing times by up to 90%

Powder/Liquid Mixers

Quickly disperse and hydrate powders, even at higher viscosities

High-Shear Mixer with lift

Easy to move and lift

High-Shear Mixing Tank

Features heating, cooling, vacuum, and other functions

Dispersing mixer

Recommended RPM: 1480/2850 RPM

Product description

One vessel, one pass to a stable batch

Most inquiries about a batch high shear mixer start the same way: a formulation that separates overnight, pigment that refuses to wet out, or a cream that takes forty minutes to come together in a tank that should handle it in ten. The rotor/stator head is lowered into the product, shear is generated at the tip, and the batch recirculates until the emulsion or dispersion is uniform. High-speed dispersing, emulsifying, and powder wet-in run on the same shaft, which is why these units sit in plants where one tank handles several formulations a week.

Sizing starts with the batch, not the motor

Batch volume and viscosity set the head diameter. Head diameter and rheology set the power you actually need. A 5 kW unit that turns a 200 L water-thin emulsion will stall on a 3,000 cP cream in that same tank. Give us working viscosity at process temperature and the impeller-to-bottom clearance, and we will size from those numbers instead of from a catalog page.

Specifications

Speed control Optional VFD, 0–3000 rpm depending on motor and configuration
Motor power 1.5 kW to 55 kW
Voltage 220V–480V, confirmed per destination market (voltage, frequency, phase)
Wetted material 304 or 316L stainless steel
Functions High shear, dispersion, emulsification, powder incorporation

Where these units run

Sauce, syrup, and gum hydration lines in food plants. Lotions, creams, and pigment dispersions in cosmetics. Suspensions and ointment bases in pharmaceutical compounding. Surfactants and polymer solutions in chemical processing. Tint pastes and latex letdown in paint shops. Powder dispersion into liquid and liquid-liquid emulsification both fall inside the range, though the correct mixing head, contact material, and operating parameters depend on viscosity, ingredients, and process conditions.

Mobile frame or fixed mount

A portable high shear mixer on a column and mobile frame suits plants running several tanks and pilot areas. Fixed top-entry or bottom-entry arrangements suit dedicated vessels and heavier bodies. Tell us the tank opening and travel distance; a long shaft on a short column is a common and avoidable mistake.

Questions we get before the PO

Can one head serve several tanks? Often yes, with a mobile frame and matched shaft length. Check tank geometry first, or you lose the vortex.

Why add a VFD? A variable speed high shear mixer lets you drop rpm during powder addition to control dusting, then ramp up for emulsification.

304 or 316L? 316L is usual for cosmetic, pharma, and aggressive chemical duty with frequent cleaning cycles.

Request a configuration

Send batch size, product viscosity and solids content, target rpm, required motor power, and local electrical supply. Our engineering team at Ace Mixer will return a recommended head, material, and drive package with pricing.

A batch high shear mixer for cosmetics, paints, food, pharma, and chemical processing. VFD speed control up to 3000 rpm, 1.5–55 kW motors, 304 or 316L wetted parts, and mobile or fixed mounting. Send batch size, viscosity, target rpm, and electrical specs for a configured quote from Ace Mixer.

Single-stage in-line mixer

Three-stage in-line mixer

High-Shear Mixer with lift

High shear mixer

Stainless steel tank

Mixing tank

Inline High Shear Mixers

High Shear Mixer

Emulsification and Homogenization Tank

Batch High Shear Mixers

Emma Johnson

Customer Review

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

Thomas Taylor

Customer Review

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

Lauren Martinez

Customer Review

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

Amanda Davis

Customer Review

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

Robert Wilson

Customer Review

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

David Miller

Customer Review

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

Michael Johnson

Customer Review

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

James Anderson

Customer Review

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!