Vacuum Emulsifying Homogenizer for Cream Shampoo Gel and Ointment
This vacuum emulsifying homogenizer is designed for configurable production of creams, shampoos, gels, and ointments. Vessel materials, mixing and homogenizing drives, heating or cooling provisions, seals, and discharge arrangements are selected around batch volume, viscosity, formulation, and cleaning requirements. Share process temperatures, utility availability, and product behavior to help define a practical equipment configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $2,697.99 through $3,107.81
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum emulsifying for controlled batch production
This vacuum emulsifying homogenizer is configured for making creams, ointments, shampoos, and gels that need controlled mixing, dispersion, or emulsification. The vessel and mixing arrangement depend on the product’s viscosity, batch size, powder-addition method, and required finish. Vacuum can help reduce entrained air during processing, but the appropriate vacuum level and sequence should be confirmed against the formulation and process.
We engineer each system around the batch workflow: charging, heating or cooling, mixing, homogenizing, and discharge. A wall scraper may help move viscous material toward the mixing zone and limit product buildup, while the homogenizer head is selected to suit the required particle or droplet dispersion. These choices involve tradeoffs; higher shear can improve dispersion but may add heat or affect shear-sensitive ingredients.
Construction and process configuration
Product-contact surfaces are commonly specified in 304 or 316L stainless steel. The suitable grade depends on the ingredients, cleaning chemicals, and corrosion exposure. Welds, internal corners, and drain geometry should be reviewed for cleanability. Internal polishing requirements are agreed during design; a specified finish should be tied to a measurement method and the areas it covers. Seal materials are selected for product compatibility, temperature, vacuum conditions, and cleaning procedures.
Heating may use a jacket with a customer-selected thermal medium, such as hot water or steam, where appropriate. Cooling provisions and temperature-control response depend on batch volume, heat load, and the process recipe. Motor, gearbox, agitator, and homogenizer drive sizing also depend on viscosity and operating speed. Provide the expected viscosity range, since a drive suitable for a fluid shampoo may not suit a thick ointment.
Configuration data to confirm
| Item | Determining factors |
|---|---|
| Working and total volume | Batch size, headspace, and foaming behavior |
| Contact materials and finish | Formula chemistry and cleaning method |
| Mixing and homogenizing | Viscosity, shear needs, and ingredient addition |
| Heating, cooling, and controls | Recipe temperatures and available utilities |
| Discharge and cleaning | Product yield, transfer method, and sanitation needs |
Typical applications include cosmetic creams, personal-care gels and shampoos, and pharmaceutical or topical ointment batches. The final design may differ substantially between a pourable shampoo and a yield-stress paste.
Frequently asked questions
Can one configuration handle every product? Not reliably. Viscosity, shear sensitivity, and cleaning requirements affect the vessel and drive selection.
What should we send for a quotation? Share batch volume, product examples, viscosity range, process temperatures, vacuum needs, cleaning method, available utilities, and discharge requirements. A process description or formulation behavior is more useful than a product name alone.
Use those details to establish the operating envelope before comparing equipment sizes. Our engineering team can then recommend a configuration and identify which specifications still require confirmation.
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