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Vacuum Emulsifier for Ketchup, Mayonnaise and Mustard Production

A configurable vacuum emulsifier and homogenizer for producing ketchup, mayonnaise, mustard, and related sauces. Equipment design can be matched to batch volume, recipe behavior, viscosity, temperature requirements, and cleaning procedures. Review product-contact stainless steel, mixing and homogenizing arrangements, seals, and plant utilities with our engineering team before requesting a quotation.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $8,183.87 through $9,811.64

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Process overview

Ketchup, mayonnaise, and mustard place different demands on a mixing system. Mayonnaise needs controlled oil incorporation and a stable emulsion; ketchup and mustard may require wetting powders, dispersing ingredients, and managing thick, shear-sensitive batches. We configure the vacuum emulsifier and homogenizer around the recipe, batch size, target texture, and transfer method rather than assuming one rotor-stator setup will suit every product.

Vacuum can help reduce entrained air during mixing and improve product appearance, but it does not replace correct ingredient addition or process control. Powder charging, oil feed rate, batch temperature, and the sequence of mixing and homogenizing should be established with the production team.

Construction and configuration

Product-contact parts are commonly specified in 304 or 316L stainless steel. The appropriate grade depends on the formulation, salt and acid levels, cleaning chemicals, and hygiene requirements. Welds in wetted areas should be continuous and finished to the agreed sanitary standard. Interior polishing level, drainability, manway details, and cleaning access should be confirmed against the plant’s cleaning procedure; a polished surface alone does not establish cleanability.

Agitator style and homogenizer placement depend on viscosity, batch geometry, and whether the process needs bulk circulation, localized high shear, or both. Motor and gearbox sizing require product rheology, working volume, operating speed, and duty cycle. Seal selection should account for product compatibility, temperature, vacuum conditions, and cleaning method. Heating or cooling may use a jacket or another application-specific arrangement; temperature range and control accuracy must be defined from the recipe and utility conditions.

Technical specification basis

Item	Configuration basis
Working capacity	Selected from batch size, headspace, and production schedule
Product-contact material	304 or 316L stainless steel, subject to formulation review
Mixing and homogenizing	Agitator and rotor-stator arrangement matched to viscosity and texture
Heating and cooling	Optional; based on process temperatures and available utilities
Controls and cleaning	Defined by operating sequence, plant standards, and cleaning method

Applications and purchasing questions

Typical applications include mayonnaise emulsion preparation, ketchup blending, and mustard paste dispersion. Similar systems may also suit dressings and sauces after process review.

What should we provide for a quotation?

Send batch volume, ingredient list, viscosity or a sample if available, target temperature, required cycle time, cleaning method, and plant power and utility details.

How do we select a model?

Capacity alone is not enough. We use working volume, recipe behavior, shear needs, and production frequency to recommend a configuration. Confirm whether the line requires loading, discharge, and cleaning connections as part of the supply scope.

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We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!