Scalable Vacuum Emulsifying Mixer for Skin Care Production
This configurable vacuum emulsifying mixer supports skin care formulation development and production scale-up. Vessel capacity, contact materials, agitation, homogenizer arrangement, heating, cooling, and controls are selected around the batch range and process. Share viscosity, temperature profile, cleaning requirements, and target cycle time to help determine a practical configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $6,121.02 through $6,737.41
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum emulsifying from development to production
Skin care emulsions can change significantly when a formula moves from a laboratory batch to a production vessel. Vessel geometry, addition rate, shear exposure, and heat transfer all affect texture and stability. We configure vacuum emulsifying mixers around the formulation and batch size range, with scale-up focused on repeatable process conditions rather than simply increasing vessel volume.
Vacuum processing can help limit entrained air during mixing and filling preparation. A typical process may combine jacket heating, anchor agitation for bulk circulation, and a high-shear homogenizer for droplet-size reduction. The required sequence and shear level depend on the oil phase, viscosity, solids, and target emulsion. Excessive homogenization can add heat or affect sensitive ingredients, so trials with representative materials are useful before fixing the drive and rotor-stator arrangement.
Construction and configuration
Product-contact surfaces can be specified in 316L stainless steel where formulation chemistry or cleaning requirements call for it; 304 stainless steel may suit non-contact structure and selected applications. Final alloy selection should follow ingredient compatibility and cleaning chemistry. Weld quality, drainability, internal corner geometry, and surface finish should be agreed during design review. Seals and shaft arrangements also need to match vacuum level, operating temperature, and product exposure.
Heating and cooling are commonly designed around a jacket, with the utility type and control strategy selected to suit the plant. Motor, gearbox, and variable-speed drive sizing depend on working volume, viscosity across the batch cycle, and agitator load. Anchor or scraper arrangements support wall turnover in viscous creams; homogenizer placement and operating speed are set against the required dispersion and batch size. Vessel volume, vacuum arrangement, discharge method, controls, and cleaning provisions are configurable rather than assumed.
Engineering information
| Item | Determined by |
|---|---|
| Batch capacity | Working volume, headspace, and process range |
| Contact materials and finish | Formula, cleaning method, and hygiene requirements |
| Agitation and homogenization | Viscosity, ingredients, and target texture |
| Heating, cooling, and controls | Temperature profile, utilities, and automation scope |
Applications and purchasing questions
These systems are used for creams, lotions, gels, and other personal-care emulsions. A practical example is a heated oil-and-water process followed by vacuum mixing and controlled cooling; the exact recipe sequence remains product-specific.
Can one machine cover laboratory and mass production? A scalable design can support development and production planning, but vessel geometry and mixing behavior change with scale. Confirm the intended batch range and whether separate pilot equipment is needed.
What should a quote request include? Send batch size range, formulation or ingredient categories, viscosity at process temperatures, target cycle time, temperature profile, available utilities, cleaning requirements, and site constraints. These details let our engineers recommend a suitable vessel, drives, materials, and control scope without guessing.
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Price range: $2,588.76 through $3,039.98We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.
We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
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