Custom Double-Lift Vacuum Emulsifier Mixer with Adjustable Height and Speed
A custom double-lift vacuum emulsifier can be configured around vessel geometry, batch viscosity, process access, and required lift travel. We review mixing and emulsification duties, contact materials, sealing, and optional heating or cooling before recommending a configuration. Share batch size, formulation behavior, cleaning requirements, site utilities, and room clearances to help our engineering team define a practical specification.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,440.70 through $10,411.20
Guaranteed Safe Checkout
Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Configured for Your Vessel, Batch, and Process
A double-lifting vacuum emulsifier is typically specified when the working head must move to suit production access, vessel geometry, or more than one processing position. We configure lifting height and travel speed around the installation and operating sequence, rather than assuming a standard range. The vacuum system supports processing under reduced pressure when air entrainment or product oxidation is a concern; the required vacuum level and sealing arrangement depend on the formulation and process.
For a useful proposal, our engineers need the batch volume, product viscosity across the process, powder-addition method, target texture, cycle time, and available floor and ceiling clearance. These details affect vessel dimensions, lift travel, drive sizing, and whether a particular rotor-stator or other emulsifying head is suitable. Higher viscosity can increase torque demand, while faster rotor speed alone does not guarantee better emulsification.
Materials and Mechanical Design
Product-contact construction can be specified in 304 or 316L stainless steel according to ingredients, cleaning chemicals, and corrosion exposure. We define weld finishing and internal polish requirements with the customer; cleanability depends on joint geometry and finish, not just the alloy. Shaft seals and vacuum seals must also match product compatibility, temperature, cleaning method, and operating conditions. Heating or cooling may be considered where the process requires it, with jacket design and temperature-control approach selected after reviewing the thermal duty and control tolerance.
Motor and gearbox selection follows the batch load, viscosity profile, impeller type, and operating speed. Anchor or scraper arrangements may suit wall heat transfer and viscous products; a high-shear head serves a different mixing task. The lift drive is sized for the moving assembly and required travel behavior. Access for seal inspection, cleaning, and removal of mixing components should be agreed during layout review.
Specification Checklist
| Item | Configuration basis |
|---|---|
| Batch capacity and vessel dimensions | Set from usable volume and process space |
| Lift height and speed | Set from access, clearance, and handling sequence |
| Agitator and emulsifying head | Selected for viscosity, shear, and batch scale |
| Contact material and finish | Confirmed against formulation and cleaning regime |
| Vacuum, heating, and controls | Defined from process targets and site utilities |
Common Questions
Can one machine handle several products? It can be configured for a product family, but viscosity range, cleaning changeover, and shear requirements need review. Is heating included? Heating is a project option, not an assumed standard; provide target temperatures and batch times. What should accompany a quotation request? Send batch size, formulation properties, process steps, cleaning method, utility details, room clearances, and required documentation. These inputs let us recommend a workable lift, vessel, and drive configuration before pricing.
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Price range: $9,077.73 through $10,157.07We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.
We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!
